ESAB 100i Instruction Manual page 85

Plasma systems
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Stainless Steel
30A
N₂ Plasma / H₂O Shield
Shield Cup
Shield Cup
Shield Cap
0559211201
0559210141
Manual Gas Control
Cut Flow Rates / Pressures
Pre Flow
Material Thickness
Pressure
Plasma (N₂)
(N₂)
ga
(in)
inch
(psi)
Ball
26
-
0.019
90
24
-
0.025
90
22
-
0.031
90
20
-
0.038
90
18
-
0.050
90
16
-
0.063
90
Manual Gas Control
Cut Flow Rates / Pressures
Pre Flow
Material Thickness
Pressure
(N₂)
Plasma (N₂)
(mm)
(Bar)
Ball (Bar) Ball (Bar)* (Volts) (mm) ±0.1 (sec)
0.6
6.2
0.8
6.2
1
6.2
1.5
6.2
2
6.2
BOLD TYPE indicates maximum piercing parameters.
* Pressure of the water supply line should be regulated by customer pressure regulator.
Note 1: Water source used for shield must be demineralized.
0560956430
Shield Gas
Shield Cap
Distributor
This Art Is For Reference ONLY
Shield Gas
Distributor
0559210080
Advanced Torch Height Control (THC)
Arc
Cut Height
Voltage
Shield (H₂O)
(psi)
Ball (psi)* (Volts) (in) ±0.005 (sec)
75
120
4
55
91
64
120
4
55
97
50
120
4
55
95
60
120
5
55
105
60
120
5
55
78
60
120
5
55
85
Advanced Torch Height Control (THC)
Arc
Cut Height
Voltage
Shield (H₂O)
67
8.3
4
3.8
96
51
8.3
4
3.8
96
60
8.3
5
3.8
102
60
8.3
5
3.8
83
60
8.3
5
3.8
93
Plasma Gas
Tip
Distributor
Tip
Plasma Gas Distributor
0559210121
0559210064
THC
Pierce
Elevation
Pierce
Ignition
Height
Delay
Height
(in)
(in)
0.020
0.0
0.040
0.030
0.020
0.0
0.040
0.030
0.020
0.0
0.040
0.030
0.020
0.1
0.050
0.040
0.030
0.1
0.050
0.040
0.050
0.2
0.060
0.040
THC
Pierce
Elevation
Pierce
Ignition
Height
Delay
Height
(mm)
(mm)
0.5
0.0
1.0
0.8
0.5
0.0
1.0
0.8
0.5
0.1
1.3
1.0
1.1
0.2
1.4
1.0
1.9
0.3
1.8
1.0
85
100i / 200i / 300i / 400i
Flow Rates
N₂ (SLPM / SCFH)
Preflow
9 / 19
Cutflow
28 / 59
Cartridge
Electrode
Art # A-07958_AB
Electrode
0559210101
0559211200
Basic THC
CNC Control
Pierce
CNC
Control
Travel
Height
Motion
Delay
without
Speed
Delay
Elevation
(sec)
(in)
(ipm)
(sec)
0.5
0.040
600
0.0
0.5
0.040
440
0.0
0.5
0.040
420
0.0
0.4
0.050
300
0.1
0.4
0.050
250
0.1
0.4
0.060
205
0.2
Basic THC
CNC Control
Pierce
CNC
Control
Height
Travel
Motion
Delay
without
Speed
Delay
Elevation
(mm/
(sec)
(mm)
(sec)
min)
0.5
1.0
12110
0.0
0.5
1.0
10450
0.0
0.4
1.3
7480
0.1
0.4
1.4
5550
0.2
0.4
1.8
3820
0.3
TORCH DATA 100i-400i
H₂O (GPH / LPH)
5 / 19
5 / 19
Cartridge
Max Kerf Width @
Rec. Speed
(in)
0.047
0.045
0.045
0.044
0.035
0.044
Max Kerf Width @
Rec. Speed
(mm)
1.2
1.1
1.1
1.0
1.4

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