ESAB 100i Instruction Manual page 88

Plasma systems
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100i / 200i / 300i / 400i
Mild Steel
50A
O₂ Plasma / Air Shield
Shield Cup
Shield Cup
Shield Cap
0559211201
0559210042
Manual Gas Control
Pre Flow
Material Thickness
Pressure
(Air)
ga
(in)
inch
(psi)
14
-
0.075
70
12
-
0.105
70
10
-
0.135
70
-
3/16
0.188
70
-
1/4
0.250
70
Manual Gas Control
Pre Flow
Material Thickness
Pressure
(Air)
(mm)
(Bar)
2
4.8
2.5
4.8
3
4.8
4
4.8
5
4.8
6
4.8
BOLD TYPE indicates maximum piercing parameters.
TORCH DATA 100i-400i
Shield Gas
Shield Cap
Distributor
This Art Is For Reference ONLY
Shield Gas
Distributor
0559210071
Advanced Torch Height Control (THC)
Cut Flow Rates / Pressures
Arc
Voltage
Plasma (O₂)
Shield (Air)
Ball
(psi)
Ball
(psi) (Volts) (in) ±0.005 (sec)
28
120
20
120
130
28
120
20
120
130
28
120
20
120
126
28
120
40
120
130
28
120
40
120
132
Advanced Torch Height Control (THC)
Cut Flow Rates / Pressures
Arc
Voltage
Plasma (O₂)
Shield (Air)
Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec)
28
8.3
20
8.3
130
28
8.3
20
8.3
130
28
8.3
20
8.3
128
28
8.3
28
8.3
128
28
8.3
40
8.3
130
28
8.3
40
8.3
132
Plasma Gas
Tip
Distributor
Tip
Plasma Gas Distributor
0559210022
0559210061
THC
Pierce
Elevation
Cut Height
Pierce
Ignition
Height
Delay
Height
(in)
(in)
0.060
0.0
0.080
0.040
0.060
0.0
0.080
0.040
0.040
0.4
0.080
0.040
0.060
0.4
0.100
0.060
0.060
0.4
0.100
0.060
THC
Pierce
Elevation
Cut Height
Pierce
Ignition
Height
Delay
Height
(mm)
(mm)
1.5
0.0
2.0
1.0
1.5
0.0
2.0
1.0
1.3
0.2
2.0
1.0
1.2
0.4
2.2
1.2
1.5
0.4
2.5
1.5
1.5
0.4
2.5
1.5
88
Flow Rates (SLPM / SCFH)
O₂
Preflow
- / -
Cutflow
6 / 14
Cartridge
Electrode
Art # A-07958_AB
Electrode
0559210001
0559211200
Basic THC
CNC Control
Pierce
CNC
Control
Travel
Height
Motion
Delay
without
Speed
Delay
Elevation
(sec)
(in)
(ipm)
(sec)
0.8
0.100
280
0.0
0.8
0.100
270
0.0
0.4
0.100
160
0.4
0.4
0.110
100
0.4
0.4
0.110
90
0.4
Basic THC
CNC Control
Pierce
CNC
Control
Height
Travel
Motion
Delay
without
Speed
Delay
Elevation
(mm/
(sec)
(mm)
(sec)
min)
0.8
2.5
7080
0.0
0.8
2.5
6910
0.0
0.6
2.5
5640
0.2
0.4
2.6
3410
0.4
0.4
2.8
2500
0.4
0.4
2.8
2340
0.4
Air
30 / 63
12 / 26
Cartridge
Max Kerf Width @
Rec. Speed
(in)
0.040
0.052
0.044
0.054
0.062
Max Kerf Width @
Rec. Speed
(mm)
1.1
1.3
1.2
1.2
1.4
1.5
0560956430

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