ESAB 100i Instruction Manual page 126

Plasma systems
Hide thumbs Also See for 100i:
Table of Contents

Advertisement

100i / 200i / 300i / 400i
Stainless Steel
400A
H35 Plasma / N₂ Shield
Shield Cup
Shield Cap
Shield Cup
Shield Cap
≤ 1" / 0559210154
0559211401
> 1" / 0559210155
Manual Gas Control
Pre Flow
Cut Flow Rates / Pressures
Material Thickness
Pressure
(N₂)
Plasma (H35)
ga
(in)
inch
(psi)
Ball
-
5/8
0.625
30
120 100
-
3/4
0.750
30
120 100
-
1
1.000
30
120 100
-
1 1/4
1.250
30
120 100
-
1 1/2
1.500
30
120 100
-
1 3/4
1.750
30
120 100
-
2
2.000
30
120 100
-
2 1/4
2.250
30
120 100
-
2 1/2
2.500
30
120 100
-
3
3.000
30
120 100
-
3 1/2
3.500
30
120 100
-
4
4.000
30
120 100
Manual Gas Control
Pre Flow
Cut Flow Rates / Pressures
Material Thickness
Pressure
(N₂)
Plasma (H35)
(mm)
(Bar)
Ball (Bar)
15
2.1
120
20
2.1
120
25
2.1
120
30
2.1
120
35
2.1
120
40
2.1
120
50
2.1
120
60
2.1
120
70
2.1
120
80
2.1
120
90
2.1
120
100
2.1
120
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
Note 1: For best results when cutting 4" or 100mm Stainless Steel, H35 can be used for both Plasma and Shield gas.
TORCH DATA 100i-400i
Shield Gas
Distributor
This Art Is For Reference Only
Shield Gas Distributor
0559210083
0559210132
Advanced Torch Height Control (THC)
Arc
Cut Height
Voltage
Shield (N₂)
(psi)
Ball
(psi)
(Volts) (in) ±0.005 (sec)
NA
110
155
0.350
NA
110
157
0.350
NA
110
161
0.350
NA
110
163
0.350
NA
110
165
0.350
NA
110
167
0.350
NA
110
171
0.350
NA
110
175
0.350
NA
110
170
0.350
NA
110
177
0.350
NA
110
195
0.350
NA
110
210
0.350
Advanced Torch Height Control (THC)
Arc
Cut Height
Voltage
Shield (N₂)
Ball
(Bar)
(Volts) (mm) ±0.1
6.9
NA
7.6
154
8.9
6.9
NA
7.6
158
8.9
6.9
NA
7.6
161
8.9
6.9
NA
7.6
162
8.9
6.9
NA
7.6
164
8.9
6.9
NA
7.6
166
8.9
6.9
NA
7.6
170
8.9
6.9
NA
7.6
173
8.9
6.9
NA
7.6
174
8.9
6.9
NA
7.6
182
8.9
6.9
NA
7.6
196
8.9
6.9
NA
7.6
208
8.9
Preflow
Cutflow
Gas
Tip
Electrode
Distributor
Tip
Plasma Gas Distributor
0559210065
THC
Pierce
Elevation
Control
Pierce
Ignition
Height
Delay
Delay
Height
(in)
(in)
(sec)
0.5
0.400
0.400
0.2
0.6
0.400
0.400
0.2
1.0
0.400
0.500
0.2
1.5
0.400
0.500
0.2
1.8
0.400
0.500
0.2
5.0
0.400
0.750
0.2
10.0 0.400
0.750
0.2
3.0
Edge Start
0.2
3.0
Edge Start
0.2
3.0
Edge Start
0.2
3.0
Edge Start
0.2
4.0
Edge Start
0.2
THC
Pierce
Elevation
Control
Pierce
Ignition
Height
Delay
Delay
Height
(sec)
(mm)
(mm)
(sec)
0.5
10.2
10.2
0.2
0.7
10.2
10.5
0.2
1.0
10.2
12.5
0.2
1.4
10.2
12.7
0.2
1.7
10.2
12.7
0.2
2.8
10.2
14.6
0.2
9.4
10.2
19.1
0.2
3.0
Edge Start
0.2
3.0
Edge Start
0.2
3.0
Edge Start
0.2
3.1
Edge Start
0.2
3.9
Edge Start
0.2
126
Flow Rates (SLPM / SCFH)
H35
- / -
207 / 439
47 / 100
173 / 367
Cartridge Assembly
Art# A-10444
Electrode
Cartridge
0559210112
0559211400
Basic THC
CNC Control
Pierce
CNC
Height
Max Kerf Width @
Travel Speed
Motion
without
Rec. Speed
Delay
Elevation
(in)
(ipm)
(sec)
70
0.4
60
0.5
45
0.8
35
1.2
28
1.3
20
2.5
17
5.5
12
3.0
14
3.0
10
3.0
5
3.0
3.5
4.0
Basic THC
CNC Control
Pierce
CNC
Height
Max Kerf Width @
Travel Speed
Motion
without
Rec. Speed
Delay
Elevation
(mm)
(mm/ min)
(sec)
1850
0.4
1470
0.5
1170
0.8
960
1.1
800
1.3
650
1.7
440
5.1
330
3.0
300
3.0
220
3.0
120
3.1
90
3.9
0560956430
N₂
(in)
0.230
0.230
0.236
0.235
0.248
0.257
0.268
0.265
0.260
0.275
0.280
0.290
(mm)
5.8
5.9
6.0
6.0
6.1
6.4
6.8
6.7
6.8
7.0
7.1
7.3

Advertisement

Table of Contents
loading

This manual is also suitable for:

200i300i400i

Table of Contents