ESAB 100i Instruction Manual page 99

Plasma systems
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Stainless Steel
100A
H35 Plasma / N₂ Shield
Shield Cup
Shield Cup
Shield Cap
0559211201
0559210145
Manual Gas Control
Pre Flow
Material Thickness
Pressure
(N₂)
Plasma (H35)
ga
(in)
inch
(psi)
-
1/4
0.250
40
-
3/8
0.375
40
-
1/2
0.500
40
-
5/8
0.625
40
Manual Gas Control
Pre Flow
Material Thickness
Pressure
(N₂)
Plasma (H35)
(mm)
(Bar)
6
2.8
8
2.8
10
2.8
12
2.8
15
2.8
BOLD TYPE indicates maximum piercing parameters.
0560956430
Shield Gas
Shield Cap
Distributor
This Art Is For Reference ONLY
Shield Gas
Distributor
0559210080
Advanced Torch Height Control (THC)
Cut Flow Rates / Pressures
Arc
Voltage
Shield (N₂)
Ball
(psi)
Ball
(psi) (Volts) (in) ±0.005 (sec)
50
120
97
120
148
55
120
97
120
152
55
120
97
120
155
62
120
97
120
157
Advanced Torch Height Control (THC)
Cut Flow Rates / Pressures
Arc
Voltage
Shield (N₂)
Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec)
49
8.3
97
8.3
148
53
8.3
97
8.3
150
55
8.3
97
8.3
152
55
8.3
97
8.3
154
60
8.3
97
8.3
156
Plasma Gas
Tip
Distributor
Tip
Plasma Gas Distributor
0559210126
0559210061
THC
Pierce
Elevation
Cut Height
Pierce
Ignition
Height
Delay
Height
(in)
(in)
0.145
0.3
0.150
0.150
0.130
0.3
0.200
0.150
0.130
0.5
0.250
0.200
0.130
0.6
0.350
0.300
THC
Pierce
Elevation
Cut Height
Pierce
Ignition
Height
Delay
Height
(mm)
(mm)
3.7
0.3
3.7
3.8
3.5
0.3
4.5
3.8
3.3
0.3
5.3
4.0
3.3
0.5
6.1
4.8
3.3
0.6
8.2
6.9
99
100i / 200i / 300i / 400i
Flow Rates (SLPM / SCFH)
H35
Preflow
- / -
Cutflow
24 / 51
Cartridge
Electrode
Art # A-07958_AB
Electrode
Cartridge
0559210106
0559211200
Basic THC
CNC Control
Pierce
CNC
Control
Travel
Height
Motion
Delay
without
Speed
Delay
Elevation
(sec)
(in)
(ipm)
(sec)
0.3
0.250
72
0.3
0.3
0.300
55
0.3
0.2
0.350
42
0.5
0.2
0.450
25
0.6
Basic THC
CNC Control
Pierce
CNC
Control
Height
Travel
Motion
Delay
without
Speed
Delay
Elevation
(mm/
(sec)
(mm)
(sec)
min)
0.3
6.2
1880
0.3
0.3
7.0
1600
0.3
0.3
7.8
1350
0.3
0.2
8.6
1140
0.5
0.2
10.7
750
0.6
TORCH DATA 100i-400i
N₂
62 / 132
51 / 107
Max Kerf Width @
Rec. Speed
(in)
0.093
0.090
0.095
0.100
Max Kerf Width @
Rec. Speed
(mm)
2.4
2.3
2.3
2.4
2.5

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