ESAB 100i Instruction Manual page 111

Plasma systems
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Stainless Steel
200A
H35 Plasma / N₂ Shield
Shield Retainer
Shield
Shield Retainer
Shield Cap
0559211211
0559210149
Manual Gas Control
Pre Flow
Cut Flow Rates / Pressures
Material Thickness
Pressure
(N₂)
Plasma (H35)
ga
(in)
inch
(psi)
-
3/8
0.375
20
120 100
-
1/2
0.500
20
120 100
-
5/8
0.625
20
120 100
-
3/4
0.750
20
120 100
-
7/8
0.875
20
120 100
-
1
1.000
20
120 100
-
1 1/4
1.250
20
120 100
-
1 1/2
1.500
20
120 100
-
1 3/4
1.750
20
120 100
-
2
2.000
20
120 100
Manual Gas Control
Cut Flow Rates / Pressures
Pre Flow
Material Thickness
Pressure
(N₂)
Plasma (H35)
(mm)
(Bar)
10
1.4
120
12
1.4
120
15
1.4
120
20
1.4
120
25
1.4
120
30
1.4
120
35
1.4
120
40
1.4
120
50
1.4
120
BOLD TYPE indicates maximum piercing parameters. BOLD ITALIC indicates edge starts only.
0560956430
Shield Gas
Distributor
This Art Is For Reference ONLY
Shield Gas Distributor
0559210082
Advanced Torch Height Control (THC)
Arc
Cut Height
Voltage
Shield (N₂)
Ball
(psi)
Ball
(psi) (Volts) (in) ±0.005 (sec)
NA
120
168
NA
120
170
NA
100
173
NA
100
175
NA
100
178
NA
120
184
NA
120
185
NA
120
190
NA
120
192
NA
120
193
Advanced Torch Height Control (THC)
Arc
Cut Height
Voltage
Shield (N₂)
Ball (Bar) Ball (Bar) (Volts) (mm) ±0.1 (sec)
6.9
NA
8.3
168
6.9
NA
8.3
170
6.9
NA
7.3
172
6.9
NA
6.9
176
6.9
NA
8.1
183
6.9
NA
8.3
184
6.9
NA
8.3
188
6.9
NA
8.3
190
6.9
NA
8.3
193
Plasma Gas
Tip
Electrode
Distributor
Tip
Plasma Gas Distributor
0559210128
0559210062
THC
Pierce
Elevation
Pierce
Ignition
Height
Delay
Height
(in)
(in)
0.300
0.5
0.300
0.250
0.300
0.8
0.300
0.250
0.300
1.0
0.250
0.200
0.300
1.4
0.300
0.250
0.300
1.8
0.350
0.300
0.350
2.0
0.350
0.300
0.350
0.5
Edge Start
0.350
0.5
Edge Start
0.350
0.5
Edge Start
0.350
0.5
Edge Start
THC
Pierce
Elevation
Pierce
Ignition
Height
Delay
Height
(mm)
(mm)
7.6
0.5
7.6
6.4
7.6
0.7
7.6
6.4
7.6
0.9
6.7
5.4
7.6
1.5
8.0
6.7
8.7
2.0
8.9
7.6
8.9
0.5
Edge Start
8.9
0.5
Edge Start
8.9
0.5
Edge Start
8.9
0.5
Edge Start
111
100i / 200i / 300i / 400i
Flow Rates (SLPM / SCFH)
H35
Preflow
- / -
Cutflow
35 / 74
Cartridge
Art # A-07917_AC
Electrode
0559210110
0559211300
Basic THC
CNC Control
Pierce
CNC
Control
Height
Travel
Motion
Delay
without
Speed
Delay
Elevation
(sec)
(in)
(ipm)
(sec)
0.4
0.400
90
0.4
0.3
0.400
65
0.5
0.2
0.350
50
0.6
0.2
0.400
40
0.8
0.2
0.450
35
1.0
0.2
0.450
30
1.0
0.3
Edge
20
0.5
0.3
Edge
16
0.5
0.3
Edge
14
0.5
0.3
Edge
12
0.5
Basic THC
CNC Control
Pierce
CNC
Control
Travel
Height
Motion
Delay
without
Speed
Delay
Elevation
(mm/
(sec)
(mm)
(sec)
min)
0.4
10.2
2190
0.4
0.3
10.2
1790
0.5
0.2
9.2
1380
0.6
0.2
10.5
980
0.9
0.2
11.4
780
1.0
0.3
Edge
540
0.5
0.3
Edge
460
0.5
0.3
Edge
390
0.5
0.3
Edge
310
0.5
TORCH DATA 100i-400i
N₂
73 / 154
49 / 103
Cartridge
Max Kerf Width @
Rec. Speed
(in)
0.131
0.135
0.142
0.143
0.148
0.162
0.170
0.175
0.179
0.182
Max Kerf Width @
Rec. Speed
(mm)
3.3
3.4
3.6
3.7
4.1
4.3
4.4
4.5
4.6

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