Taylor-Dunn C0-T50-80 Service And Parts Manual page 86

Wire Diagram
DIAGRAM PART NUMBERS
Wire diagrams are too large to be legible when printed at this size. The wire diagram for this vehicle is included on
the Vehicle Documentation CD provided with the vehicle.
The diagram # for this vehicle are: SCH-00037
This vehicle diagram as well as other Taylor-Dunn vehicle diagrams can be downloaded from the Taylor-Dunn web
site at www.taylor-dunn.com.
Green
Right Turn
Headlight Connector Functions
Blue/White
4 1: Red, High
Black
6 2: White, Low
Brown 3: Blue, Common
Marker Light 5
White 4: Green, Turn
Yellow
3
5: Yellow, Park
White
2
6: Black, Ground
White/Green
1
Blue
Red
Headlights
3
Blue
White
2
White/Green
1
Red
Brown
5
Black
6
Blue
4
Marker Light
Left Turn
Green
Red/Black
Brake Light
Right
Switch
Turn Signal
Indicator Lamps
Blue
Left
Blue
High Beam
Indicator Lamp
White
White
White
White
Red/Black
Brown
Strobe Switch
Brown/White
Red/Black
Headlight
Relay
87a
30 J10
Headlight
7
87 Switch
85
6
86
Black
4
Brown Green
2
Clear
3
Red/Black
Red
1
2
J11 6 5 4
Emergency Stop Handset
Key Switch
Switch Connector
Red
Red Red
1 1
A B
8 8
Violet/Black
Violet/Black
J3d
8
Red/Black
10A
Red/Black 2
15A
6
Red/Black
10A
4
Red/Black
10A
Red/Black 3
10A
9
Red/Black
10A
5
10A
Fuse Panel
30A
1
1: Main
2: Headlights
3: Reverse Lights
4: Brake/Turn Lights J3e
5: Wiper
Red/Black
2 2
6: Horn
Red/Black
7: - 3 3
Red/Black
8: Marker Lights 5 5
9: Strobe Red/Black
12 12
High/Low Speed Switch
J4
Gray/Black
Gray/Black
5
Red/Black
F Red/Black
8
Gray/White
1 9
Gray/White
Blue/Black
2
Blue/Black
White/Black
1
2
White/Black Violet
3
Violet/Black
Direction Switch Assembly
SCH-00037, 8z e /26/2014, Revision B
Page 86
White
Gray/White
Reverse Lights
Gray/White Reverse Alarm
Red
Right Tail Light
White
BLACK
White
J3a
BLACK
LeftTail Light
Green Green
10 10
Brown
Brown
4 4 Red
Yellow Yellow
11 11
J1
Blue/White
Red
5
YELLOW
Blue Green
4
Black
Green
6 GREEN
Gray Black/Gray
7
Yellow Gray GRAY
1
Red/Blk Red/Blk
87a
8
Yellow GRY/BLK
White White 30
FLASHER
3 87
BLACK
White
Single Bullet Connector
RED
White
Violet 30
86 85
WHITE
White/Green White/Green 87a
1
Yellow/Black 87
Blue
2 WHITE
J2 TURN SWITCH ASSEMBLY
Strobe Light
[option]
White
J3b
White
19 19
White
14 14
White
15 15
Brown/White
13
13
Black
CAN HIGH
BLACK 7 7
Green
Horn
GREEN 8 8 GND
Horn Switch
Clear
CLEAR 9 9 CAN LOW
Blue/White
Red
RED 10 10
24V
6 6
J6b
BLACK 21 21 BLACK
GREEN GREEN
22 22
CLEAR CLEAR
23 23
RED 24 24 RED
J3c
Red Red
1 1
Green/Black Green/Black
2 2
White/Black White/Black
3 3
Blue Blue
4 4
Blue/Black Blue/Black
5 5
Orange Orange
6 6
Yellow Yellow
7 7
8 8
Black Black
9 9
Green/White Green/White
Violet Blue
10 10
Gray/Black Gray/Black
11 11
Park Brake
Black Black
12 12
Interlock Switch
Black
13 13
14 14
Violet/Black Violet/Black
15 15
Violet Red/White Red/White Red/White
16 16
Seat Interlock J7
Switch
White
White
1 1
White White
2 2
White White
3 3
Red/Black Red/Black
4 4
Red/Black Red/Black
5 5
Red/Black Red/Black
6 6
J6a
Black
Green/White
Regen Brake Switch
Green/Black
Blue
5 5
Yellow Violet
FS1
4 4
Black Black
9 9
Violet/Black
Red
8 8
Green Yellow
1 1
J5
Throttle Module
J1 J3 J4 J5
12
35
J10 J11 Controller Connector
Red
Black
Pump Contactor
Red
Fuse, Hydraulic
Pump
Red
FUSE 2
FUSE 1
Fuse, Main
Line Contactor
Red Red
Black/White
Fuse, 80v
Control
Red
Red
Red
FUSE 3
Motor Controller
J7 B+
J4
J3
Black
J13
Clear
J24
Red
J28
Orange
J11
Violet/Black
J1
White/Black
J30
Blue/Black
J18
Gray/black
J21
Yellow
J22
Green/Black
J19
Green/White
J35
Black
Black
B-
Red/White
J31
Blue/Black
J9
Black
White/Black
J32
Blue
J20
Red/Black
White
White/Black
1 1
Violet
2 2
Blue/Black
3 3
4 4
5 5
6 6
7 7
8 8
9 9
J9
TC 50E
C0-T50-80
J6 J7 J8 J9
1
24
Red
Black
Orange
Shield
J26 Red Red/Wht
1 1 1
Clear Clear
J25
2 2 2
Black Black
J14
3 3 3
Speed Encoder
Green Green
J15 4 4 4
J8
Black
Black Black
5 5 1
Brown/White Brown/White
J33
6 6 2 Temperature
7 7
Sensor
8 8
U
W
V
V
W
U
Black
Black
Charger negative
ON
Red
+ 12v DC-DC +
Charger positive
Converter
Black
- -
12V OUT 80 V IN
R
Inching Switches
F
Controller Connector Pin Functions:
J1: Start Switch IN J19: FS1 IN
Charger Interlock Switch J2: - J20: Park Brake IN
J3: Line Contactor OUT J21: Low Speed Select
J4: Contactor Return J22: Throttle IN
J5: - J23: -
J6: - J24: Can Buss Low
J7: Pump Contactor J25: Encoder Phase B
Emergency Stop Switch
B A J8: - J26: +10v Supply
J9: Inching F IN J27: -
J10: - J28: +24v Can Buss
J11: Pump Enable OUT J29: -
J12: - J30: Reverse Select
J13: Can Buss High J31: Seat Interlock
J14: Encoder Phase A J32: Inching R IN
J15: Encoder Ground J33: Temperature Sensor
J16: - J34: -
J17: - J35: Brake Switch
J18: Forward Select
Typical diagram shown. May not include special order options or accesories.
MC-T50E-02
C0-T50-80