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Shown with optional features
Serial Number Range:
Starting: 210316
Ending: See Introduction Chapter
WARNING
READ THIS MANUAL BEFORE OPERATION OR
PERFORMING MAINTENANCE.
This manual contains important information regarding
the safe operation and maintenance of this vehicle. This
manual shall be kept with the vehicle.
A
Model TC-080-120
The best way to go about your business
Operator's Manual
Use with Model Numbers:
TC-080-120
MT-080-120-G
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Summary of Contents for Taylor-Dunn TC-080-120
- Page 1 Operator’s Manual Model TC-080-120 Shown with optional features The best way to go about your business Serial Number Range: Use with Model Numbers: Starting: 210316 TC-080-120 Ending: See Introduction Chapter WARNING READ THIS MANUAL BEFORE OPERATION OR PERFORMING MAINTENANCE. This manual contains important information regarding the safe operation and maintenance of this vehicle.
- Page 2 Representative or Service Advisor at your local dealership. Taylor-Dunn has a worldwide dealer and distribution network to provide replacement parts and service for our vehicles. Refer to our web site, www.taylor-dunn.com, for a dealer lookup application. Originally Published 9/1/2013 Revision A, 9/26/2018, contents subject to change without notice ®...
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Page 3: Contact Information
MT-080-120-G CONTACT INFORMATION Service, Parts, Sales: Taylor-Dunn has a network of dealers distributed around the globe to support our vehicles. Information regarding vehicle sales, replacement parts, or service should be obtained through your local dealer. A dealer locator can be found on the Taylor-Dunn website at www.taylor-dunn.com. -
Page 4: The Taylor-Dunn Corporation
As with all Taylor-Dunn vehicles; quality, service, support and reliability are built into all Tiger Tractor products. Shown below is just a small sample of what Taylor-Dunn has to offer to keep your business moving:... -
Page 5: Table Of Contents
MT-080-120-G Table of Contents Contact Information ......3 Vehicle Operation The Taylor-Dunn Corporation: ..4 General Safety Guidelines ....23 Seat Belts (optional) ......25 Introduction All Seat Belt Types ....... 26 Combination Lap and Shoulder Belts .. 26 Who Should Read This Manual ... 7 Lap Belts Only ........ - Page 6 Over inflated tires result in: ....53 Unequal tire inflation may result in: ..53 Tire Tread Wear ........53 Changing a Tire/Wheel assembly ..54 Tire Rotation ......... 54 Replacing a Tire ........55 Page 6 TC-080-120 Operator Manual...
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Page 7: Introduction
Taylor-Dunn web site. A place to record your vehicle information is provided on the inside front cover This manual is subject to change without notice. Updates are available through your dealer or the Taylor-Dunn web site at www.taylor-dunn.com. -
Page 8: Glossary Of Terms
Children that must be transported in a child seat as defined by federal Small children or state motor vehicle standards. Refer to Signal Words and Their Definitions. Warning (signal word): Page 8 TC-080-120 Operator Manual... -
Page 9: Conventions
Read the maintenance manual. High voltage hazard. Keep arms and legs inside the vehicle. Explosion hazard. Parking brake ON. Parking brake OFF. Corrosive chemical hazard. Do not get wet. Fire hazard. Do not spray wash. Poisonous chemical hazard. TC-080-120 Operator Manual Page 9... -
Page 10: Responsibilities
RESPONSIBILITIES Of the Owner... The owner of this or any Taylor-Dunn vehicle is responsible for the overall maintenance and repairs of the vehicle, as well as the training of operators. The owner is responsible for operator training. Refer to Driver Training section for details. -
Page 11: Vehicle Modifications
MT-080-120-G VEHICLE MODIFICATIONS Taylor-Dunn vehicles are designed and manufactured in accordance with ANSI/ITSDF and OSHA regulations. Per ANSI/ITSDF and OHSA, modifications to the vehicle must be approved by the manufacturer. Listed below are the specific regulations: ANSI/ITSDF 56.8-2006 Personnel and Burden Carriers Paragraph 8.2q:... -
Page 12: Replacement Parts
WARNING To maintain peak performance, always use original Taylor-Dunn replacement parts intended for use on your vehicle. Taylor-Dunn components are designed and tested for use on specific Taylor-Dunn model vehicles. Only use the correct Taylor-Dunn replacement components for your Taylor-Dunn vehicle. -
Page 13: About Your Vehicle
MT-080-120-G About Your Vehicle The purchase of your Taylor-Dunn vehicle shows a belief in high quality products manufactured in the USA. Taylor-Dunn, a leading manufacturer of electric burden and personnel carriers since 1949, wants to be sure this vehicle provides years of reliable service. Please continue to read this manual and enjoy this high quality Taylor-Dunn vehicle. -
Page 14: How To Identify Your Vehicle
ID tag on the main frame inside Data plate on the kick panel the driver side wheel well. *Ford MSG425 illustration not available at time of printing *Ford V6 illustration not available at time of printing Page 14 TC-080-120 Operator Manual... -
Page 15: How To Identify Your Engine & Transmission
MT-080-120-G HOW TO IDENTIFY YOUR ENGINE & TRANSMISSION TC-080-120 Operator Manual Page 15... -
Page 16: Taking Delivery
Immediately contact your dealer and report the problem. The report must be made within 24 hours of receiving the vehicle and its accessories. The only personnel authorized to repair, modify, or adjust any part of this or any Taylor-Dunn vehicle is a factory authorized service technician. -
Page 17: Operator Training
• Know how to properly load and unload cargo. • Know how to properly park this vehicle. • Recognize an improperly maintained vehicle. • Demonstrate the ability to handle this vehicle in all conditions. www.taylor-dunn.com TC-080-120 Operator Manual Page 17... -
Page 18: Vehicle Controls
With ignition switch OFF, the fuel gauge indicator may drift from when the ignition switch is in the ON position. The fuel gauge is not available on LPG fuel systems. Refer to the gauge mounted on your LPG fuel tank. Page 18 TC-080-120 Operator Manual... - Page 19 Turning the ignition OFF for repair. and then back ON while the fault lamp is ON may result in the transmission being locked in neutral until the fault is cleared. TC-080-120 Operator Manual Page 19...
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Page 20: Switch Functions
Pressing and releasing this switch either toggles steering wheel. To sound the horn, press the through the various screens or acts as an center area of the steering wheel hub. ENTER button to accept menu selections or programming changes. Page 20 TC-080-120 Operator Manual... -
Page 21: Turn Signals
The horn switch is located in the center of the the shift lever in the neutral position, and set steering wheel the park brake. Press the hub to sound the horn, release it to turn it off. TC-080-120 Operator Manual Page 21... -
Page 22: Transmission Shift Levers
• 2: Gears 1 and 2. • 1: Gear 1 only. To select a direction of travel or gear, pull up on the release lever under the knob and push or pull the lever into the desired direction or gear. Page 22 TC-080-120 Operator Manual... -
Page 23: Vehicle Operation
• Yield right of way to pedestrians, ambulances, fire trucks, or other emergency vehicles. • Sound your horn when approaching pedestrians. DO NOT assume the pedestrian is aware of your presence; before passing, slow down and allow sufficient clearance between the vehicle and pedestrian. TC-080-120 Operator Manual Page 23... - Page 24 • If equipped with doors, the doors must remain closed and latched while vehicle is in motion. • Driving through water or mud may affect brake performance. ALWAYS test brakes by pressing the brake pedal after driving through water or mud. Page 24 TC-080-120 Operator Manual...
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Page 25: Seat Belts (Optional)
WARNING Doors (optional) on this vehicle are designed for protection against the weather. Do not rely on the doors to keep the occupants contained within the vehicle or to protect against injury in an accident. TC-080-120 Operator Manual Page 25... -
Page 26: All Seat Belt Types
Taylor-Dunn recommends that all safety seat belt assemblies used in vehicles involved in a collision be replaced. However, if the collision was minor and a qualified technician finds that the belts do not show damage and continue to operate properly, they do not need to be replaced. -
Page 27: Starting The Engine
WARNING Taylor-Dunn DOES NOT recommend the use of starting fluids on any engine. Starting fluids are highly flammable and could cause fire or explosion resulting in severe bodily injury. The use of starting fluids may also damage the engine. -
Page 28: Stopping The Engine
If operated for extended time at, or close to full load, allow the engine to idle for 3 to 5 minutes before stopping the engine to allow internal engine temperatures to stabilize. Turn the ignition switch OFF. Page 28 TC-080-120 Operator Manual... -
Page 29: Jump Starting
10. Do not turn the engine off until the battery has had time to charge. NOTICE Frequently required jump starts is an indication of a faulty battery or charging system. Refer diagnosis to a qualified technician. TC-080-120 Operator Manual Page 29... -
Page 30: Driving
Exceeding any of these speed limits will increase the likelihood of an accident causing bodily injury. In addition, exceeding the maximum rated speed for your vehicle may result in damage to the vehicle drive train. Page 30 TC-080-120 Operator Manual... - Page 31 1. Place the shift lever in Park or Neutral if Park is not available. 2. Firmly set the parking brake. 3. If Park is not available then block the wheels immediately after leaving the approved operator position. TC-080-120 Operator Manual Page 31...
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Page 32: Collisions Or Accidents
(OPS), stay inside the confines of the vehicle. Exit the vehicle after the vehicle has come to a complete stop. In the event of a tip over and the vehicle IS NOT equipped with OPS. Quickly exit the vehicle and quickly move out of its path. Page 32 TC-080-120 Operator Manual... -
Page 33: Engine Fuel
Fuel must be kept clean and free from water contamination. Contaminated Use of low quality LPG fuels may result fuel can cause internal engine damage. in heavy end deposits in the fuel system. • Use of alternate fuels may void engine warranty. TC-080-120 Operator Manual Page 33... -
Page 34: Gasoline
0.45 mm (0.02 inch) or less. • Diesel #1D per ASTM D975 • Jet-A • Jet-A1 • JP-5 • JP-8 Arctic fuels: Fuel blends of #1D and #2D for operation below 0ºC (32ºF) are acceptable. See Notice. Page 34 TC-080-120 Operator Manual... -
Page 35: Towing
• Do not exceed the DBP towing capacity of the vehicle. See Specifications and DBP definition. • Only use Taylor-Dunn approved trailer hitches. • Do not exceed the capacity of the trailer hitch installed on the vehicle. • Do not exceed the load capacity of the trailer. Refer to documentation supplied with your trailer for information regarding load capacity of the trailer. -
Page 36: Towing The Vehicle
(see warning above). Do not tow the vehicle faster than 5 m.p.h. or its maximum designed speed, whichever is lower. If at all possible, this vehicle should be placed on a carrier, rather than towing. Page 36 TC-080-120 Operator Manual... -
Page 37: Circuit Breaker Panel
Refer repairs to a qualified technician. ID # Size (Amps) Function Ignition Dash gauges, Reverse lights Brake lights, Turn lights Horn Heater, Shift interlocks, Park brake alarm Optional accessories Cab electrical circuits Headlight, Tail lights Main (location may vary) TC-080-120 Operator Manual Page 37... -
Page 38: Fuse Box, Engine
Information regarding service and preparation for storing or returning to service can be found in the vehicle service manual Preparation of storage or returning a vehicle to service shall only be performed by authorized technician. Page 38 TC-080-120 Operator Manual... -
Page 39: Vehicle Maintenance
The following items shall be inspected every time before the vehicle is driven: • Rear and side view mirror adjustments. • Steering operation. • Brake operation (service and park brake). • Tire pressure (visual inspection only). • Proper operation of trailer hitch. TC-080-120 Operator Manual Page 39... -
Page 40: Interlock Switch Inspection
3. Firmly press the service brake pedal. • The light should be ON and now able to move the shift lever. If only light brake pedal pressure is required, then the system is faulty or requires adjustment. Page 40 TC-080-120 Operator Manual... -
Page 41: Maintenance Schedule
• Tighten all electrical connections. • Frequent loading of the vehicle or/near capacity. • Inspect wiring for cracks, fraying, wear. • Inspect engine cooling and/or heater hoses. • Inspect steering king pins. • Align the front end. TC-080-120 Operator Manual Page 41... -
Page 42: Fluid Levels
MT-080-120-G FLUID LEVELS Engine Oil Taylor-Dunn does not recommend the use of oil additives. The location of the engine oil dipstick will vary depending on the engine installed in your vehicle. Before checking engine oil level: Turn engine off and wait 10 minutes to allow oil to return to the oil pan. -
Page 43: Engine Dipstick Locations
MT-080-120-G Engine Dipstick Locations * Ford V6 illustration not available at time of printing * Ford MSG425 illustration not available at time of printing TC-080-120 Operator Manual Page 43... -
Page 44: Engine Coolant
A low radiator level or a system that requires frequent filling is an indication of a coolant leak and you should have the system inspected by a qualified technician. Drain and Refill Refer to the service manual. Page 44 TC-080-120 Operator Manual... -
Page 45: Coolant Specifications
If clothing is splashed with antifreeze, it should be removed and washed before being worn again, to avoid prolonged skin contact. • For regular and frequent handling of antifreeze, protective clothing (plastic or rubber gloves, boots and impervious overalls or aprons) must be used to minimize skin contact. TC-080-120 Operator Manual Page 45... -
Page 46: Transmission Fluid
Transmission Fluid Specifications: Ford C6 Meets or exceeds Ford specification ESW-M2C33-F Allison AT545 ® Dextron III (below -13ºF [-25ºC] require preheat before operation) Allison 2100 Allison Approved TES 295® (below -22ºF [-30ºC] requires preheat before operation) Page 46 TC-080-120 Operator Manual... -
Page 47: Transmission Dipstick Locations
The dipstick for the Ford C6 transmission pulls straight out of the tube. The dipstick for the Allison AT545 transmissions must be rotated to unlock and then pulls out. Do not forget to rotate and lock it back in when done. TC-080-120 Operator Manual Page 47... -
Page 48: Brake Fluid
3. Thoroughly clean the area around the master cylinder before removing the master cylinder cap. 4. Remove the cap. 5. The fluid in both reservoirs should be within 1/4 inch (6 mm) of the shoulder at the front of the reservoir. Refer to illustration. Page 48 TC-080-120 Operator Manual... -
Page 49: Hydraulic Fluid (Power Steering)
Fluid level should be checked with the engine off. Fluid type: Meets or exceeds FORD – ESW-M2C128-C * Ford V6 illustration not available at time of * Ford MSG425 illustration not available at printing time of printing TC-080-120 Operator Manual Page 49... -
Page 50: Air Filter
It will also purge any water that may have entered the filter housing. When servicing the air filter make sure that the pressure relief valve is positioned facing down after the cover is installed as shown in the illustration. Page 50 TC-080-120 Operator Manual... -
Page 51: Battery Maintenance
• Do not operate or charge a vehicle equipped with moist charged batteries until the batteries have been filled with electrolyte. Operating or charging moist charged batteries before filling with electrolyte will damage the batteries resulting in premature failure of the batteries. TC-080-120 Operator Manual Page 51... -
Page 52: Cleaning
7. Remove the blocks from the wheels and test drive. Charging A dead battery may be a result of a faulty battery or charging system. If you have a dead battery then refer charging and testing to an authorized technician. Page 52 TC-080-120 Operator Manual... -
Page 53: Tires
(see illustration). The tire shall be replaced if any tread depth indicator can be seen or any part of the tread depth is 1/16 inch or less. TC-080-120 Operator Manual Page 53... -
Page 54: Changing A Tire/Wheel Assembly
Front and rear tires as well as left and right tires can wear at different rates. It is important to periodically rotate your tires to extend your tire life. Refer to the maintenance schedule in this manual for the recommended interval. Page 54 TC-080-120 Operator Manual... -
Page 55: Replacing A Tire
Never mix tire types, tire sizes, speed ratings, or load capacity. Only use the tire types and sizes approved for use on this model. Contact your authorized Taylor-Dunn dealer to confirm approved tire types and sizes. Mixing tires or installing a tire that is not approved may: •... -
Page 56: Cleaning
Exterior Body Use any standard automotive exterior car wash solution. Do not use any abrasive cloths or cleaners. Finish with a quality automotive wax to preserve the finish of your vehicle. Page 56 TC-080-120 Operator Manual... - Page 57 Oil Pressure, Coolant Temperature, Battery Volts, Fuel Level, Hour Meter Lighting Accessories Front Head Light, Rear Tail Light *See definition of Draw Bar Pull in Towing section of this manual Specifications subject to change without notice. TC-080-120 Operator Manual Page 57...
- Page 58 Parking Brake Driving Pedal Parking Foot Brake Feedback Starting Throttle Fluid Levels Stopping Pre-Operation Inspection Brake Fluid Towing Trailers Coolant Engine Oil Hydraulic Fluid Replacement Parts Warning icons Power Steering Returning to Service Web site, Taylor-Dunn Transmission Welding Index 58...
- Page 59 MT-080-120-G TC-080-120 Operator Manual Page 59...
- Page 60 For more information go to www.P65Warnings.ca.gov/passenger- vehicle. ® Taylor-Dunn Mfg. 2114 W. Ball Rd. Anaheim, CA 92804 (800)-688-8680 (714) 956-4040 (FAX) (714) 956-0504 Visit our Web site: www.taylor-dunn.com Page 60 TC-080-120 Operator Manual...
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