Taylor-Dunn C0-425-48 Operator's Manual
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Taylor-Dunn C0-425-48 Operator's Manual

Huskey with sevcon dc system
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Huskey with Sevcon DC System
Serial Number Range:
Starting: 204740
Ending: See Introduction Chapter
WARNING
READ AND UNDERSTAND THIS MANUAL BEFORE
OPERATION OR PERFORMING MAINTENANCE.
This manual contains important information regarding
the safe operation and maintenance of this vehicle. This
manual should be kept with the vehicle.
D
Operator's Manual
The best way to go about your business
Use with Model Numbers:
C0-425-48
MC-425-12

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Summary of Contents for Taylor-Dunn C0-425-48

  • Page 1 Huskey with Sevcon DC System The best way to go about your business Serial Number Range: Use with Model Numbers: Starting: 204740 C0-425-48 Ending: See Introduction Chapter WARNING READ AND UNDERSTAND THIS MANUAL BEFORE OPERATION OR PERFORMING MAINTENANCE. This manual contains important information regarding the safe operation and maintenance of this vehicle.
  • Page 2 Representative or Service Advisor at your local dealership. Taylor-Dunn has a worldwide dealer and distribution network to provide replacement parts and service for our vehicles. Refer to our web site, www.taylor-dunn.com, for a dealer lookup application. Originally Published 3/24/2017 Revision D, 8/15/2018, contents subject to change without notice ®...

  • Page 3: Contact Information

    MC-425-12 CONTACT INFORMATION Service, Parts, Sales: Taylor-Dunn has a network of dealers distributed around the globe to support our vehicles. Information regarding vehicle sales, replacement parts, or service should be obtained through your local dealer. A dealer locator can be found on the Taylor-Dunn website at www.taylor-dunn.com.

  • Page 4: The Taylor-Dunn Corporation

    As with all Taylor-Dunn vehicles; quality, service, support and reliability are built into all Tiger Tractor products. Shown below is just a small sample of what Taylor-Dunn has to offer to keep your business moving:...

  • Page 5: Table Of Contents

    MC-425-12 Table of Contents Headlight Switch ......... 18 Contact Information ......3 SmartView® Display ......18 The Taylor-Dunn Corporation: ..4 1: Turn Signal Switch ......19 2: Hazard Light Switch ......19 Introduction 1: Steering ........... 19 3: Foot Brake Pedal ......19 Who Should Read This Manual ...
  • Page 6 MC-425-12 Vehicle Maintenance Daily Inspection ........38 Pre-Operation Inspection ..... 38 Interlock Switch Inspection ...39 Start Switch ......... 39 Operator Presence Switch ....39 Maintenance Schedule ......40 Maintenance Guidelines for Severe Duty Applications .......... 40 Battery Maintenance ......41 Cleaning ..........42 Watering ..........

  • Page 7: Introduction

    Taylor-Dunn web site. A place to record your vehicle information is provided on the inside front cover This manual is subject to change without notice. Updates are available through your dealer or the Taylor-Dunn web site at www.taylor-dunn.com.

  • Page 8: Glossary Of Terms

    MC-425-12 GLOSSARY OF TERMS There are a number of words and phrases used in this document that may have a different, special, or specific definition when use in the context of this document. A p p r o v e d O p e r a t o r The operator shall be seated in the operator seat with back up against Position the operator seat back cushion.
  • Page 9 MC-425-12 Sequence Fault A type of fault that disables the vehicle. Occurs when the switches require to operate the vehicle are not operated in the correct order. Service Brake The primary braking system used to stop the vehicle. Severe bodily injury An injury that requires immediate treatment by a doctor or other professional medical personnel.

  • Page 10: Conventions

    MC-425-12 CONVENTIONS Symbols and/or words used to define Dangers, Warnings, Cautions, and Notices are found throughout this manual. The “Words” in this context will be referred to as “Signal words.” The words defined here as “signal words” may be used elsewhere in the text of this document without being a signal word.

  • Page 11: Responsibilities

    RESPONSIBILITIES Of the Owner... The owner of this or any Taylor-Dunn vehicle is responsible for the overall maintenance and repairs of the vehicle, as well as the training of operators. The owner is responsible for operator training. Refer to Driver Training section for details.

  • Page 12: Vehicle Modifications

    Contact the factory for information regarding available alternate program settings. Taylor-Dunn will only authorize the use of settings obtained from the factory for a specific vehicle. Any other alterations to the programming ARE NOT AUTHORIZED and is at your own risk.

  • Page 13: Replacement Parts

    WARNING To maintain peak performance, always use original Taylor-Dunn replacement parts intended for use on your vehicle. Taylor-Dunn components are designed and tested for use on specific Taylor-Dunn model vehicles. Only use the correct Taylor-Dunn replacement components for your Taylor-Dunn vehicle.

  • Page 14: About Your Vehicle

    MC-425-12 About Your Vehicle The purchase of your Taylor-Dunn vehicle shows a belief in high quality products manufactured in the USA. Your new vehicle operates entirely on electric battery power. It is an emissions free vehicle. Taylor-Dunn, a leading manufacturer of electric burden and personnel carriers since 1949, wants to be sure this vehicle provides years of reliable service.

  • Page 15: How To Identify Your Vehicle

    MC-425-12 HOW TO IDENTIFY YOUR VEHICLE Data Plate To identify the model series of your vehicle, refer to the vehicle data plate. Where to Find Data Plate and Serial Number ID tag on the main frame Data plate on the battery cover All Vehicles: This vehicle complies with one of the following designations: E, G, LP, or D.

  • Page 16: Taking Delivery Of Your Vehicle

    Immediately contact your dealer and report the problem. The report must be made within 24 hours of receiving the vehicle and its accessories. The only personnel authorized to repair, modify, or adjust any part of this or any Taylor-Dunn vehicle is a factory authorized service technician.

  • Page 17: Operator Training

    • Know how to properly load and unload cargo. • Know how to properly park this vehicle. • Recognize an improperly maintained vehicle. • Demonstrate the ability to handle this vehicle in all conditions. www.taylor-dunn.com Huskey C-425 Sevcon DC System Operator Manual Page 17...

  • Page 18: Vehicle Controls

    MC-425-12 Vehicle Controls Start Switch The Start switch turns the vehicle electrical control system ON. This switch may or may not require a key to operate. Rotate the switch clockwise to turn the vehicle system “ON” and counterclockwise to turn the vehicle system “OFF”. The vehicle will not run when in the OFF position.

  • Page 19: 1: Turn Signal Switch

    MC-425-12 1: Turn Signal Switch The turn signal switch lever is located on the left side of the steering column. Push the lever forward to activate the right turn signal and pull the lever back to activate the left turn signal.

  • Page 20: Battery Disconnect Switch

    MC-425-12 Battery Disconnect Switch The battery disconnect switch is located to the right of the driver seat (red knob). To disconnect the battery from the control system, push down on the knob. Pull up on the knob to reconnect the battery. Interlocks WARNING Operator Presence: A switch located under the...

  • Page 21: Smartview® Dash Display

    MC-425-12 SmartView® Dash Display The Smart View Display (SVD) functions as a Battery Status Indicator (BSI), Hour Meter (HM), speed controller status monitor, and as an optional maintenance monitor feature. The operation of each of these functions is described below. A bar graph representing the current state of charge is located across the top of the display.

  • Page 22: Fault Codes

    MC-425-12 Maintenance Monitor Note: The Maintenance Monitor function is optional. The Maintenance Monitor function can be turned ON or OFF by your dealer. Operation: The SVD notifies the operator 10-hours (standard) before a scheduled maintenance is due. During this warning period, the meter will continue to alert the operator.
  • Page 23 MC-425-12 Level 4 Faults Code Description What to do F04000 Open Contactor Refer to service technician F04001 Contactor Welded Refer to service technician F04002 Steer POT Fault F04003 Sequence Fault Start up switches were not operated in the correct order. Refer to Vehicle Operation Guidelines for correct sequence.

  • Page 24: Vehicle Operation

    MC-425-12 Vehicle Operation General Safety Guidelines WARNING Your ability to operate a motor vehicle can be seriously impaired with blood alcohol levels far below the legal minimum. If you have been drinking alcohol, don’t drive. Ride with a designated non-drinking driver, call a cab, or use public transportation. WARNING The advanced technology built into the vehicle motor control has many systems to monitor the condition and operation of the vehicle to maintain safe operation.
  • Page 25 MC-425-12 • This vehicle may overturn if turned sharply when driven at high speeds. • Drive slowly when making a turn, especially if the ground is wet or when driving on an incline. • Yield right of way to pedestrians, ambulances, fire trucks, or other emergency vehicles. •...

  • Page 26: Seat Belts (Optional)

    Safety seat belts should only be installed on vehicles equipped with Taylor-Dunn approved Operator Protective Structure (OPS) such as a steel cab or cage. Fiberglass cabs or sun tops do not qualify as an OPS.

  • Page 27: All Seat Belt Types

    Taylor-Dunn recommends that all safety belt assemblies used in vehicles involved in a collision be replaced. However, if the collision was minor and a qualified technician finds that the belts do not show damage and continue to operate properly, they do not need to be replaced.

  • Page 28: Starting

    MC-425-12 Starting WARNING Before operating this vehicle: Refer to General Safety Guidelines at the beginning of this chapter. NO PASSENGERS are to be Note: This vehicle is equipped with an operator presence transported on this vehicle. switch which disables the vehicle when the driver Operator ONLY in the approved is not present.

  • Page 29: Driving

    MC-425-12 Driving Before operating this vehicle: • Perform all daily and pre-operation checks as defined in the Vehicle Maintenance section. • Refer to General Safety Guidelines at the beginning of this section. WARNING DO NOT exceed the maximum rated speed for your vehicle, locally imposed speed limits, or the safe operating speed for conditions.
  • Page 30 MC-425-12 Battery Disconnect Switch This vehicle is equipped with an Battery Disconnect Switch. The Battery Disconnect Switch should be used if the vehicle starts to operate in an unexpected manner or if there is an odor or sound that may indicate an overloaded electrical circuit. If any of the above occurs, immediately and safely pull to the side of the road and stop.

  • Page 31: Loading Cargo

    • The standard designated cargo area is the rear deck. Only load cargo on the deck unless the vehicle has been equipped with Taylor-Dunn approved alternative cargo storage areas. • Cargo shall only be transported in the designated cargo area of the vehicle and evenly distributed with the center of gravity close to the center of the designated cargo area.

  • Page 32: Vehicle Load Capacity, Definition

    MC-425-12 Vehicle Load Capacity, Definition The rated maximum load capacity of a vehicle is the load carrying capacity of the standard model. The maximum load is on the vehicle’s data plate. Occupants and optional equipment added to the vehicle at time of manufacture or installed after delivery by the dealer or user reduces the capacity.

  • Page 33: Towing

    • Do not exceed the DBP towing capacity of the vehicle. See Specifications and DBP definition. • Only use Taylor-Dunn approved trailer hitches. • Do not exceed the capacity of the trailer hitch installed on the vehicle. • Do not exceed the load capacity of the trailer. Refer to documentation supplied with your trailer for information regarding load capacity of the trailer.

  • Page 34: Towing The Vehicle

    MC-425-12 Towing the Vehicle To tow this vehicle, attach a tow strap to the front bumper tow-bar. NOTICE DO NOT tow this vehicle with the start switch ON. This vehicle is equipped with an anti roll off function. The anti roll off function is intended to slow a vehicle if left unattended on a grade with the start switch ON.

  • Page 35: Charging Your Vehicle

    MC-425-12 Charging Your Vehicle GENERIC SAFETY GUIDELINES DANGER The charger must be connected to a properly grounded AC receptacle. Improper connection will increase the risk of electric shock and can cause severe personal injury or death. WARNING • Explosive mixtures of Hydrogen gas are present within battery cells at all times. Do not work with or charge a battery in an area where open flames (including gas furnace or water heater pilots), sparks, cigarettes, or any other sources of combustion are present.

  • Page 36: Charging Time

    The United States Federal, State or local regulations may require the use of a Ground Fault Interrupter (GFI) cable or AC outlet equipped with a GFI for charging your vehicle. A charger cord with an integral GFI is available through your Taylor-Dunn dealer. Charger Operation There are many types of industrial chargers that may be used with this vehicle.

  • Page 37: Storing And Returning To Service

    MC-425-12 Storing and Returning to Service Both storing your vehicle and returning it to service should only be performed by authorized personnel. NOTICE Storing Your Vehicle • Clean the batteries, then fill and charge before Storing batteries that are putting the vehicle in storage. Do not store batteries discharged or allowing stored in a discharged condition.

  • Page 38: Vehicle Maintenance

    MC-425-12 Vehicle Maintenance Daily Inspection The following items should be inspected once every day before the vehicle is put into service: • External frame damage (body). • Operation of all lights, warning alarms. • Smooth and proper operation of seat belts (if equipped). •...

  • Page 39: Interlock Switch Inspection

    MC-425-12 INTERLOCK SWITCH INSPECTION The interlock switches should disable vehicle operation when activated. Perform the following to confirm proper operation. If any one test fails, then immediately remove the vehicle from service and refer repair to a qualified technician. WARNING These procedures may result in unexpected vehicle movement.

  • Page 40: Maintenance Schedule

    MC-425-12 Maintenance Schedule Most of these items should only be performed by a qualified technician. Details regarding the service procedures can be found in the vehicle service manual. Any problems found during an inspection should be repaired before the vehicle is put back into service.

  • Page 41: Battery Maintenance

    MC-425-12 BATTERY MAINTENANCE WARNING High Voltage is present in the battery compartment. DO NOT touch the battery terminals during servicing of the battery as this may result in severe electric shock and/or death. DANGER • Battery electrolyte is poisonous and corrosive. It contains sulfuric acid. Avoid contact with skin, eyes, or clothing.

  • Page 42: Cleaning

    MC-425-12 Cleaning WARNING 1) Refer to battery warnings at the start of this chapter. 2) Place the Direction Control switch in the center “OFF” position. 3) Turn the Start switch OFF. 4) Place blocks under the front or rear wheels to prevent vehicle movement. 5) Disconnect the battery connector.

  • Page 43: Removable Batteries

    MC-425-12 REMOVABLE BATTERIES Removable batteries can consist of a single large industrial battery or a pack of smaller batteries assembled on a removable tray. The removable battery can be of a type that slides or rolls out of the side of the vehicle (ROBB) or lifted out of the vehicle from above (LOBB).

  • Page 44: Tires

    MC-425-12 TIRES WARNING Incorrect tire inflation can result in sudden failure of the tire and/or braking / steering problems leading to loss of control of the vehicle. Never exceed the maximum pressure as indicated on the side wall of the tire. Exceeding the maximum pressure may cause explosive failure of the tire resulting in severe bodily injury.

  • Page 45: Changing A Tire/Wheel Assembly

    MC-425-12 Changing a Tire/Wheel assembly WARNING If you have a flat tire while driving your vehicle, it is highly recommended that you slowly and carefully drive the vehicle off of any main road or highway before attempting to change the tire. Attempting to change a tire on a main road or highway exposes you to extreme danger of being run over by other vehicles.

  • Page 46: Tire Rotation

    Never mix tire types, tire sizes, speed ratings, or load capacity. Only use the tire types and sizes approved for use on this model. Contact your authorized Taylor-Dunn dealer to confirm approved tire types and sizes. Mixing tires or installing a tire that is not approved may: •...

  • Page 47: Brake Fluid Level

    MC-425-12 BRAKE FLUID LEVEL WARNING • Only use DOT 3 brake fluid from a new sealed container. • DOT 3 brake fluid is corrosive and will damage paint finishes. • Dispose of brake fluid in accordance with local state and federal regulations. •...

  • Page 48: Cleaning

    MC-425-12 CLEANING Under Carriage For long life, it is important to keep the under Glass carriage of the vehicle clean from caked on dirt, mud, or road salt. Any of these substances will The front, rear, and hard door windows are made cause accelerated corrosion of the frame and of standard automotive glass and can be cleaned lead to premature failure.

  • Page 49: Standard Specifications

    MC-425-12 Standard Specifications ITEM SPECIFICATION Occupancy Driver only, no passengers Mas weight 250 pounds (113 kg) Dimensions 78.5 L x 38.0 W x 56.0 H Inches 199.4 L x 96.5 W x 142.2 H Centimeters Turning Radius 69 Inches (175.2 Centimeters) Weight (without batteries) 1,650 pounds (748 kg) Battery Compartment...

  • Page 50: Index

    Towing Trailers Seats Pets, Transporting Soft Doors Pre-Operation Inspection Under Carriage Coasting Warning icons Collisions Web Site Regen Web site, Taylor-Dunn Regen braking Regenerative braking Daily Inspection Returning to Service Dash Display Data plate Dealer List Seat Belts Decals Lap Belt...
  • Page 51 MC-425-12 Huskey C-425 Sevcon DC System Operator Manual Page 51...
  • Page 52 For more information go to www.P65Warnings.ca.gov/passenger- vehicle. ® Taylor-Dunn Mfg. 2114 W. Ball Rd. Anaheim, CA 92804 (800)-688-8680 (714) 956-4040 (FAX) (714) 956-0504 Visit our Web site: www.taylor-dunn.com Huskey C-425 Sevcon DC System Operator Manual Page 52...

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