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C0-425-48
Taylor-Dunn C0-425-48 Manuals
Manuals and User Guides for Taylor-Dunn C0-425-48. We have
2
Taylor-Dunn C0-425-48 manuals available for free PDF download: Service And Replacement Parts Manual, Operator's Manual
Taylor-Dunn C0-425-48 Service And Replacement Parts Manual (128 pages)
Brand:
Taylor-Dunn
| Category:
Utility Vehicle
| Size: 6 MB
Table of Contents
Master
5
Table of Contents
5
About this Manual
8
How to Use this Manual
8
Introduction
8
Who Should Read this Manual
8
Introduction
9
Conventions
9
Signal Words and Their Definitions
9
Responsibilities
10
How to Identify Your Vehicle
11
Web Site Registration
11
Where to Find Data Plate and Serial Number
11
Table of Contents
13
READ ME FIRST-Maintenance Guidelines and General Instructions
14
Service/Maintenance Guidelines
15
Service/Maintenance Guidelines
14
Vehicle Modifications
15
Replacement Parts
16
Using Non-OEM Replacement Components
16
Preventative Maintenance
19
Special Tool List
23
Tool List
24
Lubrication
27
Section 3
29
Front Axle
30
Install
30
Remove
30
Disassemble
31
Front Axle
31
Adjust Front Wheel Bearings
32
Inspect Front Wheel Bearings
32
Front Wheel Alignment
33
Replace Front Wheel Bearings
34
Replace Steering Knuckle
34
Replace King Pin/Bushings
35
Hardware Torque
36
Service Limits and Specifications
36
King Pin Bushings
36
Toe in
36
Section 4
37
Adjust Steering Gear
38
Inspect Ball Joints
38
Replace Ball Joint
39
Replace Rod End
39
Steering
39
Replace Steering Column
40
Replace the Steering Gear
40
Align Pitman Shaft
41
Center the Steering Gear
41
Front Wheel Alignment
41
Steering Gear
42
Disassemble
42
Reassemble
43
Exploded View of Steering Gear
44
Hardware Torque
45
Section 5
47
Change Oil
48
Check Oil Level
48
Drive Axle
48
Drive Axle
49
Remove and Install
49
Axle Shaft
50
Remove
50
Install
50
Motor, Remove
51
Rear Hub, Rotor & Bearings
51
Primary Gear Case
52
Secondary Gear Case
53
Disassemble
53
Assemble
53
Pinion Bearing Preload
55
Pinion Gear Shimming Instructions
55
Set Pinion Bearing Preload
55
Hardware Torque
56
Section 6
57
General Guidelines and Safety
58
Brakes
59
Park Brake
59
Inspection
59
Adjustment
59
Front Brake
60
Service Limits
60
Inspection
60
Replace Pads
60
Rear Brake
61
Service Limits
61
Inspection
61
Replace Pads
61
Rebuild Disc Brake Body
62
Bleed System
63
Flush System
63
Service Limits
64
Master Cylinder
64
Add Fluid
64
Hardware Torque
64
Section 7
65
Remove/Install
66
Disassemble
66
Inspect
67
Brushes
67
Bearing
67
Commutator
67
Armature Windings
67
Field Windings
68
Motor
67
Repair
69
Service Limits
70
Section 8
71
Air Pressure
72
Inflation
72
Tires & Wheels
72
Rotation
73
Tires & Wheels
73
Tread Wear
73
Changing Tire/Wheel Assembly
74
Repair the Tire (Pneumatic)
74
Replace the Tire (Pneumatic)
74
Hardware Torque
75
Section 9
77
General Guidelines and Safety
78
Batteries
79
Charging
79
Cleaning
79
Watering
79
Storing
80
Storage
80
Returning to Service
80
Testing
80
Specific Gravity
80
Remove/Install
81
Industrial Battery or Lift out Battery Pack
81
Side Extract Battery
81
Hardware Torque
82
Individual Batteries
82
Wire Diagram
85
Section 10
87
Torque Guidelines for Standard Hardware
88
Hardware Identification
88
Hardware Information
89
Hex Nuts
89
Hex Lock Nuts (Stover)
89
Other Nuts
89
Generic Torque Values
90
Replacing Hardware
92
Replacement Parts
93
Ordering Parts for Your Vehicle
94
Replacement Parts
94
Taylor-Dunn Web Site Information
94
Replacement Parts
95
Axle Assembly, Front
96
Axle Shaft Assembly, Rear
96
Transaxle Assembly, Rear
98
Brakes, Brake Lines
100
Brakes, Front Axle
102
Brakes, Rear Axle
103
Brake Pedal Assembly
104
Control System, Motor Speed Control
106
Control System, Instrument Panel
108
Decals
109
Frame and Body
110
Frame and Body, Side Extract Battery
110
Hitches
112
Lights
113
Motor (Spec # DV1-4003A)
114
Motor Mount
115
Seats
116
Steering Gear
117
Steering Linkage
118
Steering Column
120
Suspension, Front
120
Suspension, Rear
122
Throttle Pedal Assembly
124
Wheels and Tires
125
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Taylor-Dunn C0-425-48 Operator's Manual (52 pages)
Huskey with Sevcon DC System
Brand:
Taylor-Dunn
| Category:
Electric Vehicles
| Size: 1 MB
Table of Contents
Contact Information
3
The Taylor-Dunn Corporation
4
Table of Contents
5
Introduction
7
Who Should Read this Manual
7
About this Manual
7
Glossary of Terms
8
Conventions
10
Signal Words and Their Definitions
10
Safety Alert Message
10
Responsibilities
11
Of the Owner
11
Of the Operator
11
Of the Passengers
11
Of the Service Personnel
11
Vehicle Modifications
12
Replacement Parts
13
Using Non-OEM Replacement Components
13
About Your Vehicle
14
Licensing Requirements
14
Vehicle Compliance
14
Electric Tow Trucks
14
How to Identify Your Vehicle
15
Data Plate
15
Where to Find Data Plate and Serial Number
15
Taking Delivery of Your Vehicle
16
What to Do if a Problem Is Found
16
Operator Training
17
Driver Qualifications
17
Vehicle Controls
18
Start Switch
18
Direction Control Switch
18
Hi-Low Speed Switch
18
Headlight Switch
18
Smartview® Display
18
1: Turn Signal Switch
19
2: Hazard Light Switch
19
1: Steering
19
3: Foot Brake Pedal
19
2: Throttle Pedal
19
Horn Switch
19
Park Brake
19
Battery Disconnect Switch
20
Smartview® Dash Display
21
Fault Codes
22
Vehicle Operation
24
General Safety Guidelines
24
Seat Belts (Optional)
26
All Seat Belt Types
27
Combination Lap and Shoulder Belts
27
Lap Belts Only
27
Seat Belts While Pregnant
27
Safety Belt Maintenance
27
Starting
28
Driving
29
Loading Cargo
31
Transporting Pets
31
Vehicle Load Capacity, Definition
32
Collisions or Accidents
32
Towing
33
Draw Bar Pull (DBP), Definition
33
Towing the Vehicle
34
Charging Your Vehicle
35
Generic Safety Guidelines
35
Charging Time
36
New Battery Break in
36
AC Power Source
36
Charger Operation
36
Storing and Returning to Service
37
Storing Your Vehicle
37
Returning to Service
37
Vehicle Maintenance
38
Daily Inspection
38
Pre-Operation Inspection
38
Interlock Switch Inspection
39
Start Switch
39
Operator Presence Switch
39
Maintenance Schedule
40
Maintenance Guidelines for Severe Duty Applications
40
Battery Maintenance
41
Cleaning
42
Watering
42
Removable Batteries
43
Lift out Battery Box (LOBB) or Industrial Battery
43
Tires
44
Air Pressure
44
Tire Tread Wear
44
Changing a Tire/Wheel Assembly
45
Tire Rotation
46
Replacing a Tire
46
Brake Fluid Level
47
Cleaning
48
Glass
48
Plastic Windows
48
Seats / Soft Doors
48
Interior
48
Exterior Body
48
Cleaning the Seat Belts
48
Under Carriage
48
Batteries
48
Control Panel
48
Standard Specifications
49
Index
50
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