Taylor-Dunn C0-014-32 Manuals

Manuals and User Guides for Taylor-Dunn C0-014-32. We have 1 Taylor-Dunn C0-014-32 manual available for free PDF download: Operation, T Roubleshooting And Replacement Parts Manual

Taylor-Dunn C0-014-32 Operation, T Roubleshooting And Replacement Parts Manual (186 pages)

Brand: Taylor-Dunn | Category: Utility Vehicle | Size: 12.01 MB

Taylor-Dunn

5
- Table of Contents
  5
- About this Manual
  8
- Introduction
  8
- Responsibilities
  8
- Who Should Read this Manual
  8
- Conventions
  9
- How to Use this Manual
  9
- Safety Rules and Operating Instructions
  9
- How to Identify Your Vehicle
  10
- Taking Delivery of Your Vehicle
  11
Table of Contents

13
- Standard Specifications Burden Carrier
  
  14
- Driver Training Program
  
  15
  - Driver Qualifications
    15
- Safety Rules and Guidelines
  
  15
- Vehicle Controls
  
  16
  - Accessory Switch (Optional)
    16
  - Key-Switch
    16
  - Forward-Off-Reverse Switch
    16
  - Horn Switch
    16
  - Headlight Switch (Optional)
    16
  - Battery Status Indicator, Analog
    17
  - Hour Meter (Optional)
    17
  - Directional Signals (Optional)
    17
  - Hazard Light Switch (Optional)
    17
  - Electrolyte Alarm (Optional)
    17
  - Charger Interlock
    18
  - Park Brake
    18
  - Steering
    18
  - Foot Brake Pedal
    18
  - Accelerator Pedal
    18
- Vehicle Operational Guidelines
  
  19
  - Safety Guidelines
    19
  - Starting
    19
  - While Driving
    19
  - Loading and Unloading
    19
  - Parking
    19
  - Towing
    19
- Charging Your Vehicle
  
  20
  - New Battery Break in
    21
  - Lestronic II Charger Operation
    21
  - Charging Time
    21
- Storing and Returning to Service
  
  21
  - Storing Your Vehicle
    21
  - Returning to Service
    21
- Periodic Maintenance Checklist
  
  22
  - Daily Visual Inspection
    23
- Maintenance Guidelines for Severe Duty Applications
  
  23
  - Troubleshooting Guide
    27
  - Lubrication Chart
    28
  - Replace Front Wheel Bearings
    30
  - Front Axle Removal and Installation
    31
  - Front End Alignment
    34
  - Front Axle Service
    35
Table of Contents

37
- Inspect the Service/Parking Brake
  38
- Adjust the Parking Brake
  39
- Adjust the Service Brake
  39
- Replace the Brake Lining
  40
  - Band Park Brake
    40
- Replace the Brake Drum
  42
Table of Contents

43
- Inspecting the Motor Brushes
  44
  - Motors with Internal Cooling Fans
    44
  - Enclosed Motors (GE, no Cooling Fan)
    44
- Motor Service
  44
- Motor Inspection
  45
- Motor Removal and Installation
  45
- Replacing the Brushes
  47
- Repairing the Commutator
  48
- Replacing the Bearings
  48
- Service Limits
  49
Table of Contents

51
- Adjust the Drive Chain
  
  52
- Check the Oil Level
  
  53
- Change the Oil
  
  53
- Drive Motor
  
  54
  - Remove
    54
  - Install
    54
- Rear Axle
  
  55
  - Remove and Install
    55
  - Replace the Axle Bearing
    55
- Transmission Assembly
  
  56
  - Remove and Install
    56
- Chain Case
  
  57
  - Disassemble
    57
  - Assemble
    57
- Differential Assembly (3Rd Member)
  
  59
  - Disassemble
    59
  - Assemble
    60
- Re-Shimming the Pinion Housing
  
  62
- Exploded View
  
  63
Table of Contents

65
- Steering Component Service
  66
- Tire Inflation
  66
- Tire Inspection
  66
- Replace the Front Tire/Wheel
  67
- Replace the Rear Tire/Wheel
  67
- Replace the Tire (Pneumatic)
  67
- Tires and Wheels
  67
- Repair the Tire (Pneumatic)
  68
Table of Contents

69
- Cleaning
  70
- Testing
  71
- Charging
  72
- Watering
  73
- Replacing (6-Volt Batteries Only)
  74
  - Moist Charge Batteries
    75
- Storage and Returning to Service
  76
  - Storage
    76
  - Returning to Service
    77
Table of Contents

79
- Symptoms
  
  80
- Read this First
  
  81
  - Test Equipment Required
    81
  - IMPORTANT NOTES and INSTRUCTIONS
    81
  - Definitions
    82
- Symptom Troubleshooting Guide
  
  97
  - Pmc Control
    97
  - Plugging Diode
    97
  - Freewheel Diode
    97
  - Iso
    97
  - Solenoids
    97
  - Motor
    97
  - Electrical Troubleshooting
    110
  - Signet Charger Troubleshooting
    120
Electrical Troubleshooting

122
Table of Contents

133
- Front Axle
  134
- Illustrated Parts
  134
- Front Fork
  136
- Steering Linkage
  138
- Transmission Chain or Gear Case
  140
- Transmission Differential Case
  142
- Rear Axle
  144
- Rear Brakes
  144
- Motor
  146
- Brake Linkage
  148
- Wheels and Tires
  150
- Instrument Panel (Dash)
  152
- Speed Control Panel
  154
- Lester Charger P1
  156
- Lester Charger P2
  158
- Signet Charger
  160
- Batteries
  162
- Seat Cushions and Deck
  164
- Decals
  166
- Optional Equipment
  168
- Stake Sides
  170
- Fiberglass Cab and Doors P1
  172
- Mirrors, Windshield Wiper, Brake Light
  174
  - Brake Lining Handling Precautions
    177
- Appendix A: Special Tools
  
  178
- Appendix B: Suggested Torque Limits for Standard Hardware
  
  179
  - Hex Bolts
    179
  - Other Bolts
    179
  - Hardware Identification
    179
  - Hex Nuts
    180
  - Hex Lock Nuts (Stover)
    180
  - Other Nuts
    180
  - Suggested Torque Values (Non-Critical Hardware)
    181
- Appendix C: Brake Lining Handling Precautions
  
  183

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Utility Vehicle Electric Vehicles Trucks Tractor Automobile

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Taylor-Dunn C0-014-32 Manuals

Taylor-Dunn C0-014-32 Operation, T Roubleshooting And Replacement Parts Manual (186 pages)

Table of Contents

Taylor-Dunn

Table of Contents

Standard Specifications Burden Carrier

Driver Training Program

Safety Rules and Guidelines

Vehicle Controls

Vehicle Operational Guidelines

Charging Your Vehicle

Storing and Returning to Service

Periodic Maintenance Checklist

Maintenance Guidelines for Severe Duty Applications

Table of Contents

Table of Contents

Table of Contents

Adjust the Drive Chain

Check the Oil Level

Change the Oil

Drive Motor

Rear Axle

Transmission Assembly

Chain Case

Differential Assembly (3Rd Member)

Re-Shimming the Pinion Housing

Exploded View

Table of Contents

Table of Contents

Table of Contents

Symptoms

Read this First

Symptom Troubleshooting Guide

Electrical Troubleshooting

Table of Contents

Appendix A: Special Tools

Appendix B: Suggested Torque Limits for Standard Hardware

Appendix C: Brake Lining Handling Precautions

Related Products

Taylor-Dunn Categories