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2018 BIGFOOT G-1500
Serial Number Range:
Starting:
Ending:
WARNING
READ THIS MANUAL BEFORE OPERATION OR
PERFORMING MAINTENANCE.
This manual contains important information regarding
the safe operation and maintenance of this vehicle. This
manual shall be kept with the vehicle.
B
The best way to go about your business
209617
See Introduction
Operator's Manual
Use with Model Numbers:
B5-440-GAS
MB-440-09
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Summary of Contents for Taylor-Dunn 2018 BIGFOOT G-1500
- Page 1 Operator’s Manual 2018 BIGFOOT G-1500 The best way to go about your business Serial Number Range: Use with Model Numbers: Starting: 209617 B5-440-GAS Ending: See Introduction WARNING READ THIS MANUAL BEFORE OPERATION OR PERFORMING MAINTENANCE. This manual contains important information regarding the safe operation and maintenance of this vehicle.
- Page 2 Representative or Service Advisor at your local dealership. Taylor-Dunn has a worldwide dealer and distribution network to provide replacement parts and service for our vehicles. Refer to our web site, www.taylor-dunn.com, for a dealer lookup application. Originally Published 7/16/2018 Revision B, 8/13/2018, contents subject to change without notice ®...
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Page 3: Contact Information
MB-440-09 CONTACT INFORMATION Service, Parts, Sales: Taylor-Dunn has a network of dealers distributed around the globe to support our vehicles. Information regarding vehicle sales, replacement parts, or service should be obtained through your local dealer. A dealer locator can be found on the Taylor-Dunn website at www.taylor-dunn.com. -
Page 4: The Taylor-Dunn Corporation
As with all Taylor-Dunn vehicles; quality, service, support and reliability are built into all Tiger Tractor products. Shown below is just a small sample of what Taylor-Dunn has to offer to keep your business moving:... -
Page 5: Table Of Contents
MB-440-09 Table of Contents 1: Ignition Switch ........19 Contact Information ......3 2: Fuel Gauge ........19 The Taylor-Dunn Corporation: ..4 3: Engine Hour Meter ......19 4: Headlight Switch ......19 Introduction 5: Wiper Switch ........19 6: Beacon or Strobe Switch ....19 Who Should Read This Manual ... - Page 6 MB-440-09 Fluid Levels ........40 Engine Oil ..........40 Engine Coolant ........40 Air Filter .........41 Battery Maintenance Cleaning ..........43 Watering ..........43 Charging ..........43 Tires ..........44 Air pressure .......... 44 Tire Tread Wear ........44 Changing a Tire/Wheel assembly ..45 Tire Rotation .........
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Page 7: Introduction
2018 model vehicles when printed. If you did not receive this manual with the vehicle, you should confirm this manual is valid for your serial number at the Taylor-Dunn web site. A place to record your vehicle information is provided on the inside front cover This manual is subject to change without notice. -
Page 8: Glossary Of Terms
MB-440-09 GLOSSARY OF TERMS There are a number of words and phrases used in this document that may have a different, special, or specific definition when use in the context of this document. A p p r o v e d O p e r a t o r The operator shall be seated in the operator seat with back up against Position the operator seat back cushion. -
Page 9: Conventions
MB-440-09 CONVENTIONS Symbols and/or words used to define Dangers, Warnings, Cautions, and Notices are found throughout this manual. The “Words” in this context will be referred to as “Signal words.” The words defined here as “signal words” may be used elsewhere in the text of this document without being a signal word. -
Page 10: Responsibilities
RESPONSIBILITIES Of the Owner... The owner of this or any Taylor-Dunn vehicle is responsible for the overall maintenance and repairs of the vehicle, as well as the training of operators. The owner is responsible for operator training. Refer to Driver Training section for details. -
Page 11: Vehicle Modifications
MB-440-09 VEHICLE MODIFICATIONS Taylor-Dunn vehicles are designed and manufactured in accordance with ANSI/ITSDF and OSHA regulations. Per ANSI/ITSDF and OHSA, modifications to the vehicle must be approved by the manufacturer. Listed below are the specific regulations: ANSI/ITSDF 56.8-2006 Personnel and Burden Carriers Paragraph 8.2q:... -
Page 12: Replacement Parts
WARNING To maintain peak performance, always use original Taylor-Dunn replacement parts intended for use on your vehicle. Taylor-Dunn components are designed and tested for use on specific Taylor-Dunn model vehicles. Only use the correct Taylor-Dunn replacement components for your Taylor-Dunn vehicle. -
Page 13: Emissions Warranty
Manufacturer’s Warranty Coverage: This evaporative emission control system is warranted for two years. If any evaporative emission- related part on your equipment is defective, the part will be repaired or replaced by Taylor-Dunn Manufacturing Company. Owner’s Warranty Responsibilities: As the gas powered burden carrier owner, you are responsible for performance of the required maintenance listed in your owner’s manual. -
Page 14: Warranted Parts
9. Any replacement part authorized by Taylor-Dunn Manufacturing Company may be used in the performance of any warranty maintenance or repairs and must be provided without charge to the owner. Such use will not reduce the warranty obligations of Taylor-Dunn Manufacturing Company. -
Page 15: About Your Vehicle
MB-440-09 About Your Vehicle The purchase of your Taylor-Dunn vehicle shows a belief in high quality products manufactured in the USA. Taylor-Dunn, a leading manufacturer of electric burden and personnel carriers since 1949, wants to be sure this vehicle provides years of reliable service. Please continue to read this manual and enjoy this high quality Taylor-Dunn vehicle. -
Page 16: How To Identify Your Vehicle
MB-440-09 HOW TO IDENTIFY YOUR VEHICLE Data Plate To identify the model series of your vehicle, refer to the vehicle data plate. Where to Find Data Plate and Serial Number Data plate Serial number tag on the main frame Bigfoot G-1500 Operator Manual Page 16... -
Page 17: Taking Delivery
Immediately contact your dealer and report the problem. The report must be made within 24 hours of receiving the vehicle and its accessories. The only personnel authorized to repair, modify, or adjust any part of this or any Taylor-Dunn vehicle is a factory authorized service technician. -
Page 18: Operator Training
• Know how to properly load and unload cargo. • Know how to properly park this vehicle. • Recognize an improperly maintained vehicle. • Demonstrate the ability to handle this vehicle in all conditions. www.taylor-dunn.com Bigfoot G-1500 Operator Manual Page 18... -
Page 19: Vehicle Controls
MB-440-09 Vehicle Controls 1: Ignition Switch 3: Engine Hour Meter The ignition switch has 4-positions: AUX, OFF, Displays total hours of engine operation. ON, START. Rotating the switch clockwise to the first position 4: Headlight Switch turns the ignition system ON. Push the top of the switch to turn the lights ON;... -
Page 20: Throttle Pedal
MB-440-09 Throttle Pedal Choke The throttle pedal is located on the floorboard The choke increases the amount of fuel in the and is intended to be operated by the drivers mixture and only needs to be used when starting right foot. It controls the speed of the vehicle a cold engine. -
Page 21: Directional Signals
MB-440-09 Directional Signals Directional signals are optional and may not be installed on your vehicle. The turn signal lever is located on the left side of the steering column. Push the lever forward to activate the right turn signal and pull the lever back to activate the left turn signal. -
Page 22: Vehicle Operation
MB-440-09 Vehicle Operation General Safety Guidelines WARNING Your ability to operate a motor vehicle can be seriously impaired with blood alcohol levels far below the legal minimum. If you have been drinking alcohol, don’t drive. Ride with a designated non-drinking driver, call a cab, or use public transportation. WARNING When leaving the approved operating position ALWAYS: 1) Firmly set the park brake. - Page 23 MB-440-09 • Do not overtake another vehicle at intersections, blind spots, narrow isles, or other dangerous locations. • Stop and sound horn at all intersections regardless if it is posted with a stop sign. • Do not operate this vehicle in areas at risk to falling objects. •...
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Page 24: Seat Belts (Optional)
MB-440-09 Seat Belts (optional) Your vehicle may be equipped with safety seat belts. The requirement for the use of safety seat belts is to be determined by the application where the vehicle is operated. Safety seat belts shall only be installed on vehicles equipped with factory approved Roll Over Protection (ROP) such as a steel cab or cage. -
Page 25: All Seat Belt Types
Taylor-Dunn recommends that all safety seat belt assemblies used in vehicles involved in a collision be replaced. However, if the collision was minor and a qualified technician finds that the belts do not show damage and continue to operate properly, they do not need to be replaced. -
Page 26: Starting The Engine
WARNING NOTICE • Do not let the engine idle for long Taylor-Dunn DOES NOT recommend the use of starting fluids on any engine. periods while cold. This can result in Starting fluids are highly flammable and contaminated engine oil, carbon build could cause fire or explosion resulting in up in cylinders, or valve sticking. - Page 27 MB-440-09 Jump Starting WARNING CAUTION • Read the battery warning in the • DO NOT allow the two unconnected Battery maintenance section of this cable clamps to touch each other. This manual before attempting to jump will cause a short circuit and may start a vehicle.
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Page 28: Driving
MB-440-09 Driving Before operating this vehicle: • Perform all daily and pre-operation checks as defined in the Vehicle Maintenance section. • Refer to General Safety Guidelines at the beginning of this section. WARNING WARNING Do not coast with the shift lever in the •... -
Page 29: Collisions Or Accidents
MB-440-09 CAUTION NOTICE Shifting at engine RPM’s higher then idle Attempting to select a gear with the may result in an unexpected jump causing engine off may cause damage to the shift severe personal injury. linkages. NOTICE Shifting at engine RPM’s higher then idle may damage the transmission. -
Page 30: Vehicle Load Capacity, Definition
MB-440-09 Vehicle Load Capacity, Definition The rated maximum load capacity of a vehicle is the load carrying capacity of the standard model. The maximum load is on the vehicle’s data plate. Occupants and optional equipment added to the vehicle at time of manufacture or installed after delivery by the dealer or user reduces the capacity. -
Page 31: Loading Cargo
• Do not load cargo in the passenger area may interfere with the driver causing loss of control of the vehicle compartments. • Use only Taylor-Dunn approved cargo and result in a collision or accident with severe injury. accessories. • Do not exceed the load capacity of the vehicle. -
Page 32: Towing
• Do not exceed the DBP towing capacity of the vehicle. See Specifications and DBP definition. • Only use Taylor-Dunn approved trailer hitches. • Do not exceed the capacity of the trailer hitch installed on the vehicle. • Do not exceed the load capacity of the trailer. Refer to documentation supplied with your trailer for information regarding load capacity of the trailer. -
Page 33: Towing The Vehicle
MB-440-09 The load capacity and towing capacity of a burden carrier cannot be combined. The towing capacity is reduced as weight is added to the burden carrier. This weight includes the passengers and optional equipment as well as the load on the deck. The formula for calculating reduced towing capacity DBP is: Reduced DBP = DBP - Vl * (DBP/Vc) where: •... -
Page 34: Engine Fuel
MB-440-09 Engine Fuel WARNING Fuel is highly flammable. Use extreme care whenever refuelling your vehicle. • Turn the engine off. DO NOT refuel with the engine running. • DO NOT remove the fuel cap while the engine is running. • Always refuel outdoors or in a well ventilated area. •... -
Page 35: Approved Fuels
MB-440-09 APPROVED FUELS WARNING USE THE CORRECT FUEL. The type fuel for your vehicle will vary depending on how the vehicle was ordered. Make sure that you are using the correct fuel for your engine. Use of the incorrect fuel nay result in fire or explosion causing severe bodily injury and/or property damage. -
Page 36: Refueling
MB-440-09 REFUELING WARNING DO NOT operate the vehicle if the fuel cap is missing or damaged. DO NOT substitute ANY other device or material to replace a missing fuel cap. Only use the factory approved fuel cap for your vehicle. A missing or damaged fuel cap could result in one or more of the following: •... -
Page 37: Vehicle Maintenance
MB-440-09 Vehicle Maintenance Daily Inspection The following items shall be inspected once every day before the vehicle is put into service: • External frame damage (body). • Operation of all lights and warning alarms. • Proper operation of all instrument panel gauges and warning lights. •... -
Page 38: Interlock Switch Inspection
MB-440-09 INTERLOCK SWITCH INSPECTION The interlock switches should disable engine operation when activated. Perform the following to confirm proper operation. If any one test fails, then immediately remove the vehicle from service and refer repair to a qualified technician. WARNING These procedures may result in unexpected starting of the engine. -
Page 39: Maintenance Schedule
MB-440-09 Maintenance Schedule Every 600 hours • All 200 hour items plus the following: Most of these items shall only be performed by a • Inspect and tighten all hardware. qualified technician. Refer to the vehicle, engine, • Test battery. or transmission service manual for details. -
Page 40: Fluid Levels
Launder or discard soiled clothing. Engine Oil Taylor-Dunn does not recommend the use of oil additives. Before checking engine oil level: Turn engine off and wait a couple of minutes to allow oil to return to the crankcase. -
Page 41: Air Filter
MB-440-09 AIR FILTER NOTICE Never run the engine without an air filter installed, a damaged air filter element, or damaged air intake components. Missing or damaged intake components will lead to engine ingestion of dirt, dust, and or other debris that will damage the engine. 1. -
Page 42: Battery Maintenance
MB-440-09 Battery Maintenance DANGER • Battery electrolyte is poisonous and corrosive. It contains sulfuric acid. Avoid contact with skin, eyes, or clothing. Wear rubber gloves and face safety shield while servicing batteries. DO NOT INGEST! This will result in severe bodily injury. •... -
Page 43: Cleaning
MB-440-09 Cleaning WARNING 1) Refer to battery warnings at the start of this chapter. 2) Park the vehicle in an authorized service area and turn the engine OFF. 3) Place the shift lever in Neutral if Park is not available. 4) Set the parking brake. -
Page 44: Tires
MB-440-09 TIRES WARNING Incorrect tire inflation can result in sudden failure of the tire and/or braking / steering problems leading to loss of control of the vehicle. Never exceed the maximum pressure as indicated on the side wall of the tire. Exceeding the maximum pressure may cause explosive failure of the tire resulting in severe bodily injury. -
Page 45: Changing A Tire/Wheel Assembly
MB-440-09 Changing a Tire/Wheel assembly WARNING If you have a flat tire while driving your vehicle, it is highly recommended that you slowly and carefully drive the vehicle off of any main road or highway before attempting to change the tire. Attempting to change a tire on a main road or highway exposes you to extreme danger of being run over by other vehicles. -
Page 46: Tire Rotation
Never mix tire types, tire sizes, speed ratings, or load capacity. Only use the tire types and sizes approved for use on this model. Contact your authorized Taylor-Dunn dealer to confirm approved tire types and sizes. Mixing tires or installing a tire that is not approved may: •... -
Page 47: Cleaning
MB-440-09 CLEANING Exterior Body NOTICE Glass The front, rear, and hard door windows are made DO NOT use an automated car wash of standard automotive glass and can be cleaned facility of any type. This vehicle is not with any standard household glass cleaner. designed to fit in any automated car wash Plastic Windows and it is likely that the vehicle will be... -
Page 48: Standard Specifications
MB-440-09 Standard Specifications ITEM SPECIFICATION Occupancy 1 Driver, 1 Passenger Max occupant weight 250 pounds each (113 kg) Dimensions 130.5 L x 44 W x 51.5 H Inches 331 L x 112 W x 131 H Centimeters Wheel base 62 inches (157.4 Centimeters) Ground Clearance 4 Inches (10.2 Centimeters) Turning Radius... -
Page 49: Index
Starting Soft Doors Parking Towing Trailers Under Carriage Parking Brake Pedal Foot Brake Warning icons Throttle Daily Inspection Web site, Taylor-Dunn Pets 29, 31 Data plate Welding Pets, Transporting 29, 31 Dealer locator Pre-Operation Inspection Decals Draw Bar Pull Driving... - Page 50 MB-440-09 Bigfoot G-1500 Operator Manual Page 50...
- Page 51 MB-440-09 Bigfoot G-1500 Operator Manual Page 51...
- Page 52 For more information go to www.P65Warnings.ca.gov/passenger- vehicle. ® Taylor-Dunn Mfg. 2114 W. Ball Rd. Anaheim, CA 92804 (800)-688-8680 (714) 956-4040 (FAX) (714) 956-0504 Visit our Web site: www.taylor-dunn.com Bigfoot G-1500 Operator Manual Page 52...
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