Taylor-Dunn C0-T50-80 Manuals

Taylor-Dunn C0-T50-80 Manuals

Manuals and User Guides for Taylor-Dunn C0-T50-80. We have 1 Taylor-Dunn C0-T50-80 manual available for free PDF download: Service And Parts Manual

Taylor-Dunn C0-T50-80 Service And Parts Manual

Taylor-Dunn C0-T50-80 Service And Parts Manual (135 pages)

Brand: Taylor-Dunn | Category: Electric Vehicles | Size: 4 MB

Table of Contents

Master

5
- Table of Contents
  5
- About this Manual
  8
- How to Use this Manual
  8
- Introduction
  8
- Who Should Read this Manual
  8
- Introduction
  9
  - Conventions
    9
  - Signal Words and Their Definitions
    9
- Responsibilities
  10
- How to Identify Your Vehicle
  11
- Web Site Registration
  11
Table of Contents

13
Warning

29
- Lubrication
  29
- Adjust Front Wheel Bearings
  30
- Front Axle
  30
- Inspect the Front Wheel Bearings and King Pin
  30
- Align Front Wheels
  31
  - Remove
    31
- Front Axle
  31
- Front Axle Removal and Installation
  32
  - Removal
    32
  - Installation
    32
- Hardware Torque
  32
- Replace the King Pins and Bushings
  32
- Front Hub, Steering Knuckle, King Pin
  33
  - Disassembly
    33
  - Reassembly
    33
- Replace Ball Joint
  34
- Replace Front Wheel Bearings
  34
- Rebuild the Steering Cylinder
  35
- Replace the Steering Cylinder
  35
  - Remove
    35
  - Install
    35
Warning

37
- Check Oil Level
  
  38
  - Drive Axle
    39
- Change Oil
  
  38
- Drive Axle
  
  38
- Removal and Installation
  
  39
  - Remove
    39
  - Install
    39
- Planetary Gear and Brake Assembly
  
  40
  - Remove
    40
  - Install
    40
- Planetary Gear Box
  
  41
  - Disassemble
    41
  - Inspection
    42
  - Assemble
    42
- Differential Gear
  
  43
  - Remove
    43
  - Install
    43
  - Inspection
    43
- Speed Encoder
  
  43
  - Testing
    43
  - Sensor Wheel, Remove
    43
  - Sensor Wheel, Install
    43
- Hardware Torque
  
  44
Warning

45
- Steering Cylinder
  
  46
  - Remove and Install
    46
  - Rebuild
    46
  - Steering
    47
- Hydraulic Pump
  
  46
  - Remove
    46
  - Install
    46
- Steering Control Valve
  
  47
  - Remove
    47
  - Install
    47
  - Disassemble
    47
  - Reassemble
    47
- Steering Control Valve, Exploded
  
  48
- Troubleshooting
  
  49
- Hardware Torque
  
  50
Caution Warning

57
- Front Brake
  
  58
  - Inspection
    58
  - Replace Pads
    58
  - Brake Service
    59
    
    Rebuild Caliper
    59
- Brake Service
  
  58
- Rear Brake
  
  60
  - Inspection
    60
  - Replace Discs
    60
  - Pressure Regulator
    60
- Hydro-Boost
  
  61
  - Symptom Troubleshooting
    61
  - Remove
    61
  - Install
    61
  - Troubleshooting Flowcharts
    62
- Bleed Brake System
  
  65
- Master Cylinder
  
  65
  - Install
    65
  - Rebuild
    65
- Adjust Pedal Linkage
  
  66
- Adjust Parking Brake
  
  66
- Hydraulic Pump
  
  66
Warning

67
- Inspect
  68
  - Receptacles
    68
  - Base Plate
    68
  - Terminal Ends
    68
- Motor Controller
  68
- Remove/Install
  68
- Troubleshooting
  68
- Motor Controller
  69
- Repair/Programming
  69
  - Programming
    69
- Hardware Torque
  70
- Motor
  72
Warning

73
- Air Pressure
  74
- Inflation
  74
- Tires & Wheels
  74
- Tread Wear
  74
- Rotation
  75
- Tires & Wheels
  75
- Changing Tire/Wheel Assembly
  76
- Repair the Tire (Pneumatic)
  76
- Replace the Tire (Pneumatic)
  76
- Hardware Torque
  77
Warning

79
- Batteries
  80
  - Charging
    80
  - Cleaning
    80
  - General Guidelines and Safety
    80
  - Batteries
    81
  - Watering
    81
  - Storing
    82
    
    Storage
    82
    
    Returning to Service
    82
  - Testing
    82
    
    Specific Gravity
    82
  - Remove/Install
    83
    
    Lift out Battery Pack
    83
    
    Side Extract Battery
    83
Warning

87
- Wire Diagram
  87
- Hardware Information
  
  88
- Torque Guidelines for Standard Hardware
  
  88
  - Hardware Identification
    88
  - Hardware Information
    89
    
    Hex Nuts
    89
    
    Hex Lock Nuts (Stover)
    89
    
    Other Nuts
    89
    
    Generic Torque Values
    90
- Replacing Hardware
  
  92
Replacement Parts

93
- Ordering Parts for Your Vehicle
  94
- Replacement Parts
  94
- Taylor-Dunn Web Site Information
  94
  - Replacement Parts
    95
- Axle Assembly, Front
  96
- Transaxle Assembly, Rear and Rear Brakes (P1)
  98
- Transaxle Assembly, Rear and Rear Brakes (P2)
  100
- Battery
  102
- Battery Lid
  104
- Brakes, Brake Pedal
  106
- Brakes, Brake Lines
  108
- Brakes, Front Axle
  109
- Brakes, Park Brake Linkage
  110
- Brakes, Master Cylinder
  112
- Control System, Motor Speed Control
  114
- Control System, Instrument Panel
  116
- Control System, Inching Panel
  117
- Control System, Shift Assembly
  118
- Decals
  120
- Electrical, Miscellaneous
  121
- Frame and Body
  122
- Frame, Steel Cab and Doors
  124
- Hitches
  125
- Hydraulic Power System
  126
- Lights
  127
- Steering Control Valve
  128
- Steering Linkage
  128
- Suspension, Front
  130
- Suspension, Rear
  131
- Wheels and Tires
  132

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