Taylor-Dunn C0-425-38 Manuals

Manuals and User Guides for Taylor-Dunn C0-425-38. We have 1 Taylor-Dunn C0-425-38 manual available for free PDF download: Operation, Troubleshooting And Replacement Parts Manualooting And Replacement Parts Manual

Taylor-Dunn C0-425-38 Operation, Troubleshooting And Replacement Parts Manualooting And Replacement Parts Manual (246 pages)

Brand: Taylor-Dunn | Category: Utility Vehicle | Size: 19.69 MB

Table of Contents

5
Introduction

11
- About this Manual
  12
- Responsibilities
  13
- Who Should Read this Manual
  13
- How to Use this Manual
  14
  - Conventions
    15
- How to Identify Your Vehicle
  16
- Taking Delivery of Your Vehicle
  17
Safety Rules and Operating Instructions

19
- Standard Specifications Tow Tractor
  
  20
  - Safety Rules and Guidelines
    21
- Driver Training Program
  
  22
  - Driver Qualifications
    22
  - Key-Switch
    23
  - Forward-Off-Reverse Switch
    23
  - Horn Switch
    23
  - Headlight Switch
    23
  - Hi-Low Switch
    24
  - Accessory Switch (Optional)
    24
  - Hour Meter/ Battery Status Indicator (BSI)
    24
  - Steering
    25
  - Hazard Light Switch (Optional)
    25
  - Directional Signals
    25
  - Accelerator Pedal
    26
  - Foot Brake Pedal
    26
  - Battery Disconnect Switch
    26
  - Park Brake
    26
  - Reverse or Motion Alarm (Optional)
    27
  - Seat Interlock Switch
    27
  - Smart View Display
    28
- Vehicle Operational Guidelines
  
  31
  - Safety Guidelines
    31
  - Starting
    31
  - While Driving
    32
  - Loading and Unloading
    32
  - Parking
    32
  - Towing
    32
- Charging Your Vehicle
  
  33
  - Operation of the Charger
    33
  - New Battery Break in
    33
- Periodic Maintenance Checklist
  
  34
  - Standard Periodic Maintenance Schedule for the Smart View Display
    35
- Standard Periodic Maintenance Schedule
  
  35
- For the Smart View Display
  
  35
  - Daily Visual Inspection
    36
- Maintenance Guidelines for Severe Duty Applications
  
  36
- General Maintenance
  
  37
Front Axle Service

43
- Adjust Front Wheel Bearings
  44
- Inspect the Front Wheel Bearings and King Pin
  44
- Adjust Front Wheel Bearings
  45
- Front Axle Removal and Installation
  46
  - Removal
    46
  - Installation
    47
- Front Axle Disassembly
  47
- Front Axle Disassembly
  48
- Replace the King Pins and Bushings
  48
- Replace the Steering Knuckle
  48
- Replace Front Wheel Bearings
  49
- Replace the King Pins and Bushings
  51
- Replace the Pivot Pin and Bushings
  52
- Replace the Steering Knuckle
  53
Steering Component Service

55
- Front End Alignment
  56
- Inspect Ball Joints
  59
- Adjust the Steering Gear (Saginaw)
  60
- Replace the Tilt Steering Assembly
  62
- Replace the Tilt Steering Assembly
  63
  - Assemble
    64
- Steering Column
  63
  - Disassemble
    63
- Replace the Steering Gear
  65
- Center the Steering Gear
  66
- Pitman Shaft Alignment
  66
- Replace the Ball Joints, Tie Rods, and Drag Link
  67
  - Replacing the Drag Link
    68
  - Replacing the Tie Rod
    69
- Repair the Steering Gear
  70
  - Exploded View of Steering Gear
    73
- Brake Service
  
  75
  - Inspect the Service Brake
    76
    
    Disc Brake Pads
    76
    
    Disc Brake Rotor
    77
  - Inspect the Parking Brake
    78
    
    Wheel Park Brake
    78
  - Adjust the Service Brakes
    79
    
    Two or Four Wheel Hydraulic Disc Brakes
    79
  - Adjust the Brake Linkage
    79
  - Adjust the Parking Brake
    81
    
    Wheel Park Brake
    81
  - Check Master Cylinder Fluid
    82
  - Bleed the Brakes
    83
  - Flush the Brake System
    85
  - Replace the Parking Brake Lining
    86
    
    Wheel Park Brake
    86
  - Replace Front Brake Pads
    87
  - Replace Rear Brake Pads
    89
    
    Hydraulic Disc
    89
  - Replace the Wheel Cylinder
    91
    
    Disc Brake Body Assembly (Front or Rear)
    91
  - Repair the Brake Body
    93
  - Replace the Master Cylinder
    95
  - Repair the Master Cylinder
    97
- Throttle Linkage
  
  99
  - Throttle Linkage Adjustments
    100
Motor Service

101
- Inspecting the Motor Brushes
  102
  - Motors with Internal Cooling Fans
    102
- Motor Inspection
  103
- Motor Removal and Installation
  103
- Motor Inspection
  107
- Replacing the Brushes or Armature Bearing
  107
- Repairing the Commutator
  108
- Service Limits
  108
- Service Limits
  110
Transmission

111
- Transmission
  112
  - Check Oil Level
    112
  - Change Oil
    113
  - Motor Removal and Installation
    114
  - Rear Hub or Rotor
    115
  - Removing and Installing the Rear Axles
    116
  - Transmission Assembly
    118
    
    Remove and Install
    118
  - Disassembly and Reassembly of the Primary Reduction Gear Case
    120
  - Disassembly and Reassembly of the Primary
    120
    
    Reduction Gear Case
    120
  - Disassembling the 3Rd Member
    123
  - Assembling the 3Rd Member
    126
    
    Pinion Bearing Preload
    129
  - Pinion Gear Shimming Instructions
    130
    
    Setting the Pinion Gear Depth
    130
Suspension

133
- Replace the Rear Springs
  134
- Replace the Front Springs
  135
- Replace the Shocks
  136
  - Front or Rear
    136
Tires and Wheels

137
- Tires and Wheels
  138
  - Tire Inflation
    138
  - Tire Inspection
    138
  - Replace the Rear Tire/Wheel
    139
  - Repair the Tire (Pneumatic)
    140
  - Replace the Tire (Pneumatic)
    141
Battery Service

143
- Cleaning
  144
- Testing
  145
- Watering
  147
- Charging
  148
- Replacing (6-Volt Batteries Only)
  149
  - Moist Charge Batteries
    151
- Storage and Returning to Service
  152
  - Storage
    152
  - Returning to Service
    153
- Wire Diagrams........................................................ 1
  
  185
Illustrated Parts

187
- Illustrated Parts ...................................................... 1
  
  212
  - Sevcon Control System Troubleshooting
    
    155
    
    Definitions
    156
    
    Important Notes and Instructions
    156
    
    Terminology Used
    156
    
    Test Equipment Required
    156
    
    Start Troubleshooting here
    157
    
    Status Led Code Table
    180
    
    Control Panel
    185
    
    Front Axle, Steering and Brakes
    188
    
    Steering Column
    190
    
    Steering Gear
    192
    
    Front Suspension
    194
    
    Illustrated Parts
    194
    
    Front Suspension
    195
    
    Transmission Assembly
    196
    
    Transmission Gear Case
    198
    
    Rear Axle
    200
    
    Transmission Differential Case
    200
    
    Brake Body Assembly
    202
    
    Rear Brakes
    202
    
    Rear Suspension
    204
    
    Master Cylinder
    206
    
    Motor
    206
    
    Brake Lines
    210
    
    Master Cylinder
    210
    
    Brake Linkage (Parking Brake)
    212
    
    Brake Linkage (Foot Brake)
    214
    
    Throttle Linkage
    216
    
    Wheels and Tires
    218
    
    Instrument Panel (Dash)
    220
    
    Resetting the Smart View Display
    221
    
    Speed Control Panel
    222
    
    Miscellaneous Electrical
    224
    
    Lighting System
    226
    
    Seat Cushions and Deck
    228
    
    Decals
    230
    
    Frame Components
    232
    
    Side Battery Extract Option
    232
    
    Front Push Plate Option
    234
    
    Hitches
    234
    
    Batteries
    236
    
    Charger
    236
    
    Special Tools
    238
    
    Torque Values
    240
  - APPENDIX A-Special Tools
    
    244
  - APPENDIX B-Torque Values
    
    244
- APPENDIX A-Special Tools.................................... A-1
  
  244
- APPENDIX B-Torque Values .................................. B-1
  
  244
- Appendix C ............................................................. 1
  
  244
  - Appendix C
    
    244
    
    Brake Lining Handling Precautions
    244

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Taylor-Dunn C0-425-38 Manuals

Taylor-Dunn C0-425-38 Operation, Troubleshooting And Replacement Parts Manualooting And Replacement Parts Manual (246 pages)

Table of Contents

Table of Contents

Introduction

Safety Rules and Operating Instructions

Standard Specifications Tow Tractor

Driver Training Program

Vehicle Operational Guidelines

Charging Your Vehicle

Periodic Maintenance Checklist

Standard Periodic Maintenance Schedule

For the Smart View Display

Maintenance Guidelines for Severe Duty Applications

General Maintenance

Front Axle Service

Steering Component Service

Brake Service

Throttle Linkage

Motor Service

Transmission

Suspension

Tires and Wheels

Battery Service

Wire Diagrams........................................................ 1

Illustrated Parts

Illustrated Parts ...................................................... 1

Sevcon Control System Troubleshooting

APPENDIX A-Special Tools

APPENDIX B-Torque Values

APPENDIX A-Special Tools.................................... A-1

APPENDIX B-Torque Values .................................. B-1

Appendix C ............................................................. 1

Appendix C

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