Taylor-Dunn B5-440-GAS Manuals

Manuals and User Guides for Taylor-Dunn B5-440-GAS. We have 2 Taylor-Dunn B5-440-GAS manuals available for free PDF download: Service And Parts Manual, Operator's Manual

Taylor-Dunn B5-440-GAS Service And Parts Manual

Taylor-Dunn B5-440-GAS Service And Parts Manual (118 pages)

Brand: Taylor-Dunn | Category: Electric Vehicles | Size: 5 MB

Table of Contents

Master

5
- Table of Contents
  5
- About this Manual
  8
- How to Use this Manual
  8
- Introduction
  8
- Who Should Read this Manual
  8
- Introduction
  9
  - Conventions
    9
  - Signal Words and Their Definitions
    9
- Responsibilities
  10
- How to Identify Your Vehicle
  11
- Web Site Registration
  11
Table of Contents

13
Section 3

17
- Pre-Operation Inspection
  
  18
  - Preventative Maintenance
    19
    
    Maintenance Schedule
    19
  - Lubrication
    23
- Maintenance Schedule
  
  18
  - Maintenance Guidelines for Severe Duty Applications
    18
- Daily Visual Inspection
  
  18
Section 4

25
- Front Axle
  26
- Install
  26
- Remove
  26
- Assemble Complete Axle
  27
- Front Axle
  27
- Adjust Front Wheel Bearings
  28
- Inspect Front Wheel Bearings
  28
- Front Wheel Alignment
  29
- Replace Steering Knuckle
  30
- Replace Front Wheel Bearings
  31
- Replace King Pin/Bushings
  31
- Hardware Torque
  32
- Service Limits and Specifications
  32
  - King Pin Bushings
    32
  - Toe in
    32
Section 5

33
- Inspect Ball Joints
  
  34
- Replace Ball Joint
  
  34
- Front Wheel Alignment
  
  34
- Replace Upper Steering Shaft
  
  35
  - Remove
    35
  - Install
    35
  - Steering
    35
- Replace Lower Steering Shaft
  
  36
  - Inspect
    36
  - Remove
    36
  - Install
    36
  - Replace Boot
    36
- Replace 90° Steering Gear
  
  37
  - Inspect
    37
  - Remove
    37
  - Install
    37
- Replace Steering Rack
  
  38
  - Inspect
    38
  - Remove
    38
  - Install
    38
- Replace Steering Wheel
  
  39
  - Remove
    39
  - Install
    39
- Hardware Torque
  
  40
  - Engine
    43
Section 6

45
- Disassemble
  
  46
- Assemble
  
  47
  - Transaxle
    47
- Axle Shaft
  
  48
  - Remove
    48
  - Install
    48
  - Replace Axle Bearing
    48
- Differential
  
  48
  - CVT Transmission
    51
Section 7

53
- General Guidelines and Safety
  
  54
  - Brakes
    55
- Front Disc Brake
  
  55
  - Service Limits
    55
  - Inspection
    55
  - Replace Pads
    55
- Brake Adjustment
  
  56
  - Service Brake
    56
  - Parking Brake
    56
- Master Cylinder
  
  56
  - Add Fluid
    56
  - Push Rod Adjustment
    56
- Rear Brake, Inspect/Replace
  
  57
  - Service Limits
    57
  - Inspection
    57
  - Replace
    57
- Rebuild Disc Brake Body
  
  58
- Bleed System
  
  59
- Flush System
  
  59
- Service Limits
  
  60
  - Throttle Cables
    63
- Hardware Torque
  
  60
Section 8

65
- Shift Linkage
  65
- Air Pressure
  66
- Inflation
  66
- Tires & Wheels
  66
- Rotation
  67
- Tires & Wheels
  67
- Tread Wear
  67
- Changing Tire/Wheel Assembly
  68
- Repair the Tire (Pneumatic)
  68
- Replace the Tire (Pneumatic)
  68
- Hardware Torque
  69
Section 9

73
- Suspension
  73
- General Guidelines and Safety
  74
- Battery
  75
- Cleaning
  75
- Watering
  75
- Storing
  76
  - Storage
    76
  - Returning to Service
    76
- Testing
  76
  - Specific Gravity
    76
- Remove/Install
  77
- Hardware Torque
  78
Section 10

81
- Wire Diagram
  81
- Torque Guidelines for Standard Hardware
  
  82
  - Hardware Identification
    82
  - Hardware Information
    83
    
    Hex Nuts
    83
    
    Hex Lock Nuts (Stover)
    83
    
    Other Nuts
    83
    
    Generic Torque Values
    84
- Replacing Hardware
  
  86
Replacement Parts

87
- Ordering Parts for Your Vehicle
  88
- Replacement Parts
  88
- Taylor-Dunn Web Site Information
  88
  - Replacement Parts
    89
- Axle Assembly, Front
  90
- Axle Assembly, Rear
  92
- Brakes, Brake Lines
  94
- Brakes, Front Axle
  96
- Brakes, Rear Axle
  97
- Decals
  98
- Electrical, Miscellaneous
  100
- Engine / Exhaust
  102
- Frame and Body, Miscellaneous
  102
- Frame and Body (Cabs)
  103
- Frame, Deck
  104
- Fuel System
  104
- Hitches
  105
- Instrument Panel
  106
- Lights
  106
- Linkage, Park Brake
  107
- Linkage, Shift
  107
- Linkage, Throttle
  108
- Seats
  109
- Steering Linkage
  110
- Suspension, Front
  112
- Suspension, Rear
  113
- Transmission, CVT
  114
- Wheels and Tires
  115

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Taylor-Dunn B5-440-GAS Operator's Manual

Taylor-Dunn B5-440-GAS Operator's Manual (52 pages)

Brand: Taylor-Dunn | Category: Electric Vehicles | Size: 1 MB

Table of Contents

Contact Information

3
The Taylor-Dunn Corporation

4
- Table of Contents
  5
Introduction

7
- Who Should Read this Manual
  7
- About this Manual
  7
- Glossary of Terms
  
  8
- Conventions
  
  9
  - Signal Words and Their Definitions
    9
  - Safety Alert Message
    9
- Responsibilities
  
  10
  - Of the Owner
    10
  - Of the Operator
    10
  - Of the Passengers
    10
  - Of the Service Personnel
    10
- Vehicle Modifications
  
  11
- Replacement Parts
  
  12
  - Using Non-Taylor-Dunn Replacement Components
    12
- Emissions Warranty
  
  13
About Your Vehicle

15
- Licensing Requirements
  15
- How to Identify Your Vehicle
  
  16
  - Data Plate
    16
  - Where to Find Data Plate and Serial Number
    16
Taking Delivery

17
- If a Problem Is Found
  
  17
Operator Training

18
- Driver Qualifications
  18
Vehicle Controls

19
- 1: Ignition Switch
  19
- 2: Fuel Gauge
  19
- 3: Engine Hour Meter
  19
- 4: Headlight Switch
  19
- 5: Wiper Switch
  19
- 6: Beacon or Strobe Switch
  19
- 7: Low Oil Light
  19
- Throttle Pedal
  20
- Foot Brake Pedal
  20
- Parking Brake
  20
- Horn Switch
  20
- Shift Lever
  20
- Choke
  20
- Seat Adjust
  20
- Directional Signals
  21
- Hazard Light Switch
  21
- Steering
  21
- Operator Presence Switch
  21
Vehicle Operation

22
- General Safety Guidelines
  22
- Seat Belts (Optional)
  24
- All Seat Belt Types
  25
- Combination Lap and Shoulder Belts
  25
- Lap Belts Only
  25
- Seat Belts While Pregnant
  25
- Seat Belt Maintenance
  25
- Starting the Engine
  26
- Driving
  28
- Collisions or Accidents
  29
- Transporting Pets
  29
- Vehicle Load Capacity, Definition
  30
- Loading Cargo
  31
- Transporting Pets
  31
- Towing
  
  32
  - Draw Bar Pull (DBP), Definition
    32
  - Towing the Vehicle
    33
Engine Fuel

34
- Approved Fuels
  
  35
- Refueling
  
  36
Vehicle Maintenance

37
- Daily Inspection
  37
- Pre-Operation Inspection
  
  37
  - Interlock Switch Inspection
    38
    
    Neutral Start Switch
    38
    
    Operator Presence Switch
    38
    
    Maintenance Schedule
    39
    
    Maintenance Guidelines for Severe Duty Applications
    39
- Fluid Levels
  
  40
  - Engine Oil
    40
  - Engine Coolant
    40
- Air Filter
  
  41
Battery Maintenance

42
- Cleaning
  43
- Watering
  43
- Charging
  43
- Tires
  
  44
  - Air Pressure
    44
  - Tire Tread Wear
    44
  - Changing a Tire/Wheel Assembly
    45
  - Tire Rotation
    46
  - Replacing a Tire
    46
- Cleaning
  
  47
  - Glass
    47
  - Plastic Windows
    47
  - Seats / Soft Doors
    47
  - Interior
    47
  - Exterior Body
    47
  - Cleaning the Seat Belts
    47
  - Under Carriage
    47
  - Battery
    47
Storing and Returning to Service

47
Standard Specifications

48
Index

49

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