Taylor-Dunn Bigfoot G-1500 Manuals

Taylor-Dunn Bigfoot G-1500 Manuals

Manuals and User Guides for Taylor-Dunn Bigfoot G-1500. We have 1 Taylor-Dunn Bigfoot G-1500 manual available for free PDF download: Service And Parts Manual

Taylor-Dunn Bigfoot G-1500 Service And Parts Manual

Taylor-Dunn Bigfoot G-1500 Service And Parts Manual (118 pages)

Brand: Taylor-Dunn | Category: Electric Vehicles | Size: 5 MB

Table of Contents

Master

5
- Table of Contents
  5
- About this Manual
  8
- How to Use this Manual
  8
- Introduction
  8
- Who Should Read this Manual
  8
- Introduction
  9
  - Conventions
    9
  - Signal Words and Their Definitions
    9
- Responsibilities
  10
- How to Identify Your Vehicle
  11
- Web Site Registration
  11
Table of Contents

13
Section 3

17
- Pre-Operation Inspection
  
  18
  - Preventative Maintenance
    19
    
    Maintenance Schedule
    19
  - Lubrication
    23
- Maintenance Schedule
  
  18
  - Maintenance Guidelines for Severe Duty Applications
    18
- Daily Visual Inspection
  
  18
Section 4

25
- Front Axle
  26
- Install
  26
- Remove
  26
- Assemble Complete Axle
  27
- Front Axle
  27
- Adjust Front Wheel Bearings
  28
- Inspect Front Wheel Bearings
  28
- Front Wheel Alignment
  29
- Replace Steering Knuckle
  30
- Replace Front Wheel Bearings
  31
- Replace King Pin/Bushings
  31
- Hardware Torque
  32
- Service Limits and Specifications
  32
  - King Pin Bushings
    32
  - Toe in
    32
Section 5

33
- Inspect Ball Joints
  
  34
- Replace Ball Joint
  
  34
- Front Wheel Alignment
  
  34
- Replace Upper Steering Shaft
  
  35
  - Remove
    35
  - Install
    35
  - Steering
    35
- Replace Lower Steering Shaft
  
  36
  - Inspect
    36
  - Remove
    36
  - Install
    36
  - Replace Boot
    36
- Replace 90° Steering Gear
  
  37
  - Inspect
    37
  - Remove
    37
  - Install
    37
- Replace Steering Rack
  
  38
  - Inspect
    38
  - Remove
    38
  - Install
    38
- Replace Steering Wheel
  
  39
  - Remove
    39
  - Install
    39
- Hardware Torque
  
  40
  - Engine
    43
Section 6

45
- Disassemble
  
  46
- Assemble
  
  47
  - Transaxle
    47
- Axle Shaft
  
  48
  - Remove
    48
  - Install
    48
  - Replace Axle Bearing
    48
- Differential
  
  48
  - CVT Transmission
    51
Section 7

53
- General Guidelines and Safety
  
  54
  - Brakes
    55
- Front Disc Brake
  
  55
  - Service Limits
    55
  - Inspection
    55
  - Replace Pads
    55
- Brake Adjustment
  
  56
  - Service Brake
    56
  - Parking Brake
    56
- Master Cylinder
  
  56
  - Add Fluid
    56
  - Push Rod Adjustment
    56
- Rear Brake, Inspect/Replace
  
  57
  - Service Limits
    57
  - Inspection
    57
  - Replace
    57
- Rebuild Disc Brake Body
  
  58
- Bleed System
  
  59
- Flush System
  
  59
- Service Limits
  
  60
  - Throttle Cables
    63
- Hardware Torque
  
  60
Section 8

65
- Shift Linkage
  65
- Air Pressure
  66
- Inflation
  66
- Tires & Wheels
  66
- Rotation
  67
- Tires & Wheels
  67
- Tread Wear
  67
- Changing Tire/Wheel Assembly
  68
- Repair the Tire (Pneumatic)
  68
- Replace the Tire (Pneumatic)
  68
- Hardware Torque
  69
Section 9

73
- Suspension
  73
- General Guidelines and Safety
  74
- Battery
  75
- Cleaning
  75
- Watering
  75
- Storing
  76
  - Storage
    76
  - Returning to Service
    76
- Testing
  76
  - Specific Gravity
    76
- Remove/Install
  77
- Hardware Torque
  78
Section 10

81
- Wire Diagram
  81
- Torque Guidelines for Standard Hardware
  
  82
  - Hardware Identification
    82
  - Hardware Information
    83
    
    Hex Nuts
    83
    
    Hex Lock Nuts (Stover)
    83
    
    Other Nuts
    83
    
    Generic Torque Values
    84
- Replacing Hardware
  
  86
Replacement Parts

87
- Ordering Parts for Your Vehicle
  88
- Replacement Parts
  88
- Taylor-Dunn Web Site Information
  88
  - Replacement Parts
    89
- Axle Assembly, Front
  90
- Axle Assembly, Rear
  92
- Brakes, Brake Lines
  94
- Brakes, Front Axle
  96
- Brakes, Rear Axle
  97
- Decals
  98
- Electrical, Miscellaneous
  100
- Engine / Exhaust
  102
- Frame and Body, Miscellaneous
  102
- Frame and Body (Cabs)
  103
- Frame, Deck
  104
- Fuel System
  104
- Hitches
  105
- Instrument Panel
  106
- Lights
  106
- Linkage, Park Brake
  107
- Linkage, Shift
  107
- Linkage, Throttle
  108
- Seats
  109
- Steering Linkage
  110
- Suspension, Front
  112
- Suspension, Rear
  113
- Transmission, CVT
  114
- Wheels and Tires
  115

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