Taylor-Dunn TC-030-60C Operator's Manual
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Taylor-Dunn TC-030-60C Operator's Manual

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Cub Model Number TC-030-60C
Shown with optional features
Serial Number Range:
Starting: 194055
Ending: See Introduction Chapter
WARNING
READ THIS MANUAL BEFORE OPERATION OR
PERFORMING MAINTENANCE.
This manual contains important information regarding
the safe operation and maintenance of this vehicle. This
manual shall be kept with the vehicle.
D
Operator's Manual
The best way to go about your business
Use with Model Numbers:
TC-030-60C
MT-030-60C-C

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Summary of Contents for Taylor-Dunn TC-030-60C

  • Page 1 Operator’s Manual Cub Model Number TC-030-60C Shown with optional features The best way to go about your business Serial Number Range: Use with Model Numbers: Starting: 194055 TC-030-60C Ending: See Introduction Chapter WARNING READ THIS MANUAL BEFORE OPERATION OR PERFORMING MAINTENANCE.
  • Page 2 Representative or Service Advisor at your local dealership. Taylor-Dunn has a worldwide dealer and distribution network to provide replacement parts and service for our vehicles. Refer to our web site, www.taylor-dunn.com, for a dealer lookup application. Originally Published 12/30/2015 Revision D, 5/1/2018, contents subject to change without notice ®...

  • Page 3: Contact Information

    MT-030-60C-C CONTACT INFORMATION Service, Parts, Sales: Taylor-Dunn has a network of dealers distributed around the globe to support our vehicles. Information regarding vehicle sales, replacement parts, or service should be obtained through your local dealer. A dealer locator can be found on the Taylor-Dunn website at www.taylor-dunn.com.

  • Page 4: The Taylor-Dunn Corporation

    As with all Taylor-Dunn vehicles; quality, service, support and reliability are built into all Tiger Tractor products. Shown below is just a small sample of what Taylor-Dunn has to offer to keep your business moving:...

  • Page 5: Table Of Contents

    MT-030-60C-C Table of Contents 2: Foot Brake Pedal ......19 Contact Information ......3 3: Parking Brake ........19 The Taylor-Dunn Corporation: ..4 4: Shift Lever ........19 Horn Switch .......... 19 Introduction Directional Signals ........ 19 Hazard Light Switch ......19 Who Should Read This Manual ....
  • Page 6 MT-030-60C-C Vehicle Maintenance Daily Visual Inspection ......35 Pre-Operation Inspection ..... 35 Interlock Switch Inspection ...36 Shift Lever Interlock ......36 Seat Interlock ........36 Brake Shift Interlock ......36 Maintenance Schedule ......37 Maintenance Guidelines for Severe Duty Applications ........37 Fluid Levels ........38 Engine Oil ..........

  • Page 7: Introduction

    Taylor-Dunn web site. A place to record your vehicle information is provided on the inside front cover This manual is subject to change without notice. Updates are available through your dealer or the Taylor-Dunn web site at www.taylor-dunn.com.

  • Page 8: Glossary Of Terms

    MT-030-60C-C GLOSSARY OF TERMS There are a number of words and phrases used in this document that may have a different, special, or specific definition when use in the context of this document. A p p r o v e d O p e r a t o r The operator shall be seated in the operator seat with back up against Position the operator seat back cushion.

  • Page 9: Conventions

    MT-030-60C-C CONVENTIONS Symbols and/or words used to define Dangers, Warnings, Cautions, and Notices are found throughout this manual. The “Words” in this context will be referred to as “Signal words.” The words defined here as “signal words” may be used elsewhere in the text of this document without being a signal word.

  • Page 10: Responsibilities

    RESPONSIBILITIES Of the Owner... The owner of this or any Taylor-Dunn vehicle is responsible for the overall maintenance and repairs of the vehicle, as well as the training of operators. The owner is responsible for operator training. Refer to Driver Training section for details.

  • Page 11: Vehicle Modifications

    MT-030-60C-C VEHICLE MODIFICATIONS Taylor-Dunn vehicles are designed and manufactured in accordance with ANSI/ITSDF and OSHA regulations. Per ANSI/ITSDF and OHSA, modifications to the vehicle must be approved by the manufacturer. Listed below are the specific regulations: ANSI/ITSDF 56.8-2006 Personnel and Burden Carriers Paragraph 8.2q:...

  • Page 12: Replacement Parts

    WARNING To maintain peak performance, always use original Taylor-Dunn replacement parts intended for use on your vehicle. Taylor-Dunn components are designed and tested for use on specific Taylor-Dunn model vehicles. Only use the correct Taylor-Dunn replacement components for your Taylor-Dunn vehicle.

  • Page 13: About Your Vehicle

    MT-030-60C-C About Your Vehicle The purchase of your Taylor-Dunn vehicle shows a belief in high quality products manufactured in the USA. Taylor-Dunn, a leading manufacturer of electric burden and personnel carriers since 1949, wants to be sure this vehicle provides years of reliable service. Please continue to read this manual and enjoy this high quality Taylor-Dunn vehicle.

  • Page 14: How To Identify Your Vehicle

    MT-030-60C-C HOW TO IDENTIFY YOUR VEHICLE Data Plate To identify the model series of your vehicle, refer to the vehicle data plate. Where to Find Data Plate and Serial Number The frame serial number is located in the engine The Vehicle Data Plate is located on the right side compartment on the left wheel well.

  • Page 15: Taking Delivery

    Immediately contact your dealer and report the problem. The report must be made within 24 hours of receiving the vehicle and its accessories. The only personnel authorized to repair, modify, or adjust any part of this or any Taylor-Dunn vehicle is a factory authorized service technician.

  • Page 16: Operator Training

    • Know how to properly load and unload cargo. • Know how to properly park this vehicle. • Recognize an improperly maintained vehicle. • Demonstrate the ability to handle this vehicle in all conditions. www.taylor-dunn.com Page 16 Tiger CUB Operator Manual...

  • Page 17: Vehicle Controls

    MT-030-60C-C Vehicle Controls 1: Tachometer/Engine Gauge 5: Ignition Switch Display engine RPM along with engine operating Note: Key switch shown. Also available as a parameters. Additional detail on following pages. rotary switch that does not require a key. The ignition switch has 3-positions: OFF, RUN, 2: Fuel Gauge START.

  • Page 18: Tachometer/Engine Gauge

    MT-030-60C-C Tachometer/Engine Gauge This gauge is a tachometer and also has an LCD screen that displays engine operating information. The LCD screen will scroll through 3 screens of data, pausing for a few seconds at each screen: • Engine Temperature •...

  • Page 19: 1: Throttle Pedal

    MT-030-60C-C 1: Throttle Pedal Directional Signals The throttle pedal is located on the floorboard Directional signals are optional and may not be and is intended to be operated by the drivers installed on your vehicle. right foot. It controls the speed of the vehicle The turn signal lever is located on the left side and operates similar to the throttle pedal in of the steering column.

  • Page 20: Transmission Shift Levers

    MT-030-60C-C Transmission Shift Levers This section covers mechanical operation of each shifter only. Refer to the Driving section in this manual for details on correct use of the shift lever. WARNING Shift levers without a Park position do not have a parking lock function in the transmission. Always set the park brake before leaving the driver seat.

  • Page 21: Vehicle Operation

    MT-030-60C-C Vehicle Operation General Safety Guidelines WARNING Your ability to operate a motor vehicle can be seriously impaired with blood alcohol levels far below the legal minimum. If you have been drinking alcohol, don’t drive. Ride with a designated non-drinking driver, call a cab, or use public transportation. WARNING When leaving the approved operating position ALWAYS: 1) Firmly set the park brake.
  • Page 22 MT-030-60C-C • Do not overtake another vehicle at intersections, blind spots, narrow isles, or other dangerous locations. • Stop and sound horn at all intersections regardless if it is posted with a stop sign. • Do not operate this vehicle in areas at risk to falling objects. •...

  • Page 23: Seat Belts (Optional)

    MT-030-60C-C Seat Belts (optional) Your vehicle may be equipped with safety seat belts. The requirement for the use of safety seat belts is to be determined by the application where the vehicle is operated. Safety seat belts shall only be installed on vehicles equipped with factory approved Roll Over Protection (ROP) such as a steel cab or cage.

  • Page 24: All Seat Belt Types

    Taylor-Dunn recommends that all safety seat belt assemblies used in vehicles involved in a collision be replaced. However, if the collision was minor and a qualified technician finds that the belts do not show damage and continue to operate properly, they do not need to be replaced.

  • Page 25: Starting The Engine

    WARNING Taylor-Dunn DOES NOT recommend the use of starting fluids on any engine. Starting fluids are highly flammable and could cause fire or explosion resulting in severe bodily injury. The use of starting fluids may also damage the engine.

  • Page 26: Stopping The Engine

    MT-030-60C-C Stopping the Engine NOTICE If operated for extended time at, or close to full load, allow the engine to idle for 3 to 5 minutes before stopping the engine to allow internal engine temperatures to stabilize. Follow instructions for parking the vehicle before turning the engine OFF. Turn the ignition switch OFF.

  • Page 27: Jump Starting

    MT-030-60C-C Jump Starting WARNING CAUTION • Read the battery warning in the • DO NOT allow the two unconnected Battery maintenance section of this cable clamps to touch each other. This manual before attempting to jump will cause a short circuit and may start a vehicle.

  • Page 28: Driving

    MT-030-60C-C Driving Before operating this vehicle: • Perform all daily and pre-operation checks as defined in the Vehicle Maintenance section. • Refer to General Safety Guidelines at the beginning of this section. WARNING WARNING Do not coast with the shift lever in the •...
  • Page 29 MT-030-60C-C WARNING DO NOT transport or load cargo in the front passenger area or leave loose items on the front floorboard. Cargo placed in the front passenger area may interfere with the driver causing loss of control of the vehicle and result in a collision or accident with severe injury. 1.

  • Page 30: Towing

    • Do not exceed the DBP towing capacity of the vehicle. See Specifications and DBP definition. • Only use Taylor-Dunn approved trailer hitches. • Do not exceed the capacity of the trailer hitch installed on the vehicle. • Do not exceed the load capacity of the trailer. Refer to documentation supplied with your trailer for information regarding load capacity of the trailer.

  • Page 31: Towing The Vehicle

    MT-030-60C-C Towing the Vehicle WARNING Towing with the drive wheels on dollies: The towed vehicles brakes may not be sufficient to stop the vehicle. The vehicle MUST be rigidly attached to the towing vehicle so that the towing vehicles brakes will stop the towed vehicle.

  • Page 32: Collisions Or Accidents

    MT-030-60C-C Emergency Engine Kill Switch The Emergency Engine Kill Switch is optional WARNING and may ne be installed on your vehicle. This vehicle may be equipped with an optional Emergency Engine Kill Switch. When activated, Unless in an emergency, do not activate the Emergency Kill Switch will immediately stop the emergency engine kill Switch while the engine.

  • Page 33: Engine Fuel

    MT-030-60C-C Engine Fuel WARNING Fuel is highly flammable. Use extreme care whenever refuelling your vehicle. • Turn the engine off. DO NOT refuel with the engine running. • DO NOT remove the fuel cap while the engine is running. • Always refuel outdoors or in a well ventilated area. •...

  • Page 34: Gasoline

    MT-030-60C-C WARNING USE THE CORRECT FUEL. The type fuel for your vehicle will vary depending on how the vehicle was ordered. Make sure that you are using the correct fuel for your engine. Use of the incorrect fuel nay result in fire or explosion causing severe bodily injury and/or property damage.

  • Page 35: Vehicle Maintenance

    MT-030-60C-C Vehicle Maintenance Daily Visual Inspection The following items shall be inspected once every day before the vehicle is put into service: • External frame damage (body). • Operation of all lights and warning alarms. • Proper operation of all instrument panel gauges and warning lights. •...

  • Page 36: Interlock Switch Inspection

    MT-030-60C-C INTERLOCK SWITCH INSPECTION The interlock switches should disable vehicle operation when activated. Perform the following to confirm proper operation. If any one test fails, then immediately remove the vehicle from service and refer repair to a qualified technician. WARNING These procedures may result in unexpected vehicle movement.

  • Page 37: Maintenance Schedule

    MT-030-60C-C Maintenance Schedule Every Year or 2,000 hours • All 6 month items plus the following: Most of these items shall only be performed by a • Inspect spark plugs. qualified technician. Refer to the vehicle, engine, • Change hydraulic fluid and optional filter (power or transmission service manual for details.

  • Page 38: Fluid Levels

    MT-030-60C-C FLUID LEVELS Engine Oil Taylor-Dunn does not recommend the use of oil additives. The location of the engine oil dipstick will vary depending on the engine installed in your vehicle. Before checking engine oil level: Turn engine off and wait 10 minutes to allow oil to return to the oil pan.

  • Page 39: Engine Coolant

    MT-030-60C-C Engine Coolant WARNING DO NOT remove the radiator cap until the engine has cooled. The cooling system in hot engines is pressurized. Hot fluids and steam may be vented at high rates causing severe burns and/or other severe injuries. NOTICE Allow engine to cool before adding coolant.

  • Page 40: Coolant Specifications

    MT-030-60C-C Coolant Specifications Coolant specifications: 1:1 mix of water with coolant that meets ASTM D4985 specifications. Be sure to use good quality water Excessive levels of Calcium/Magnesium, chloride, or sulfur can lead to scaling problems or cooling system corrosion. Water Quality Maximum Level Elements Calcium/Magnesium carbonates(CaCO...

  • Page 41: Transmission Fluid

    MT-030-60C-C Transmission Fluid The transmission fluid type may vary depending on the transmission installed in your vehicle. The transmission fluid should be changed if there is any discoloration or a strong odor. WARNING 1) Park the vehicle on a level surface in an area approved for servicing a vehicle. 2) Make sure that the engine is at low idle.

  • Page 42: Transmission Dipstick Locations

    MT-030-60C-C Transmission Dipstick Locations The transmission dipstick location will vary depending on model tractor and transmission installed. The dipstick for the Ford C6 transmission pulls straight out of the tube. Brake Fluid Visually inspect the brake fluid level in the master cylinder. Low fluid level could result in diminished and/or loss of braking power.

  • Page 43: Hydraulic Fluid (Power Steering)

    MT-030-60C-C Hydraulic Fluid (power steering) The location of the fluid reservoir will vary depending on the engine installed in your vehicle. It may be a separate reservoir or an integral part of the hydraulic pump. Each reservoir type has a dipstick to check fluid level. Fluid level should be checked with the engine off.

  • Page 44: Circuit Breaker Panel

    MT-030-60C-C Circuit Breaker panel Depending on your vehicle configuration, the circuit breaker panel will be located in the engine compartment or behind the dash panel in the passenger compartment. The circuit breakers are auto reset. If there is an electrical short then the breaker will open the circuit and then reset within a few seconds.

  • Page 45: Battery Maintenance

    MT-030-60C-C Battery Maintenance DANGER • Battery electrolyte is poisonous and corrosive. It contains sulfuric acid. Avoid contact with skin, eyes, or clothing. Wear rubber gloves and face safety shield while servicing batteries. DO NOT INGEST! This will result in severe bodily injury. •...

  • Page 46: Cleaning

    MT-030-60C-C Cleaning WARNING 1) Refer to battery warnings at the start of this chapter. 2) Park the vehicle in an authorized service area and turn the engine OFF. 3) Place the shift lever in Park or Neutral if Park is not available. 4) Set the parking brake.

  • Page 47: Tires

    MT-030-60C-C TIRES WARNING Incorrect tire inflation can result in sudden failure of the tire and/or braking / steering problems leading to loss of control of the vehicle. Never exceed the maximum pressure as indicated on the side wall of the tire. Exceeding the maximum pressure may cause explosive failure of the tire resulting in severe bodily injury.

  • Page 48: Changing A Tire/Wheel Assembly

    MT-030-60C-C Changing a Tire/Wheel assembly WARNING If you have a flat tire while driving your vehicle, it is highly recommended that you slowly and carefully drive the vehicle off of any main road or highway before attempting to change the tire. Attempting to change a tire on a main road or highway exposes you to extreme danger of being run over by other vehicles.

  • Page 49: Tire Rotation

    Never mix tire types, tire sizes, speed ratings, or load capacity. Only use the tire types and sizes approved for use on this model. Contact your authorized Taylor-Dunn dealer to confirm approved tire types and sizes. Mixing tires or installing a tire that is not approved may: •...

  • Page 50: Cleaning

    MT-030-60C-C CLEANING Exterior Body NOTICE Glass The front, rear, and hard door windows are made DO NOT use an automated car wash of standard automotive glass and can be cleaned facility of any type. This vehicle is not with any standard household glass cleaner. designed to fit in any automated car wash Plastic Windows and it is likely that the vehicle will be...

  • Page 51: Standard Specifications

    MT-030-60C-C Standard Specifications ITEM SPECIFICATION Occupancy Driver, no pannergers Dimensions (with overhead guard) 96 L x 44.25 W x 86 H Inches (243.8 L x 112.4 W x 218.4 H cm) Wheel Base 49.25 inches (125 cm) Ground Clearance 6.5 inches (16.5 cm) Turning Radius 120 inches (304.8 cm) Weight...

  • Page 52: Index

    Seat Belts Feedback Stopping Cleaning Fluid Levels Towing Trailers Brake Fluid Coolant Engine Oil Hydraulic Fluid Warning icons Power Steering Web site, Taylor-Dunn Transmission Welding Foot brake pedal Wiper Switch Fuel Diesel Gasohol Gasoline Fuel Gauge Fuse (Circuit Breakers) Index 52...
  • Page 53 MT-030-60C-C Tiger CUB Operator Manual Page 53...
  • Page 54 MT-030-60C-C Page 54 Tiger CUB Operator Manual...
  • Page 55 MT-030-60C-C WARNING CALIFORNIA Proposition 65 Warning Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.
  • Page 56 MT-030-60C-C ® Taylor-Dunn Mfg. 2114 W. Ball Rd. Anaheim, CA 92804 (800)-688-8680 (714) 956-4040 (FAX) (714) 956-0504 Visit our Web site: www.taylor-dunn.com Page 56 Tiger CUB Operator Manual...

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