Taylor-Dunn E-457 Manuals

Manuals and User Guides for Taylor-Dunn E-457. We have 1 Taylor-Dunn E-457 manual available for free PDF download: Service And Parts Manual

Taylor-Dunn E-457 Service And Parts Manual

Taylor-Dunn E-457 Service And Parts Manual (116 pages)

Brand: Taylor-Dunn | Category: Electric Vehicles | Size: 4.66 MB

Table of Contents

Master

5
- Table of Contents
  5
- About this Manual
  8
- How to Use this Manual
  8
- Introduction
  8
- Who Should Read this Manual
  8
- Introduction
  9
  - Conventions
    9
  - Signal Words and Their Definitions
    9
- Responsibilities
  10
- How to Identify Your Vehicle
  11
- Web Site Registration
  11
Table of Contents

13
- READ ME FIRST-Maintenance Guidelines and General Instructions
  14
  - Service/Maintenance Guidelines
    15
- Service/Maintenance Guidelines
  14
- Vehicle Modifications
  15
- Replacement Parts
  16
  - Using Non-OEM Replacement Components
    16
  - Preventative Maintenance
    19
  - Special Tool List
    23
  - Lubrication
    27
  - Front Axle
    31
Section 3

33
- Change Oil
  34
- Check Oil Level
  34
- Drive Axle
  34
- Axle Shaft
  35
  - Remove
    35
  - Install
    35
  - Replace Axle Bearing
    35
- Drive Axle
  35
- Adjust Drive Chain
  36
  - Sealed Motors or no Pinion Brake
    36
  - Motors with a Fan and Pinion Brake
    36
- Drive Motor
  37
  - Remove
    37
  - Install
    37
- Primary Reduction Case
  38
  - Assemble
    38
- Differential Assembly (3Rd Member)
  40
  - Disassemble
    40
  - Assemble
    41
- Re-Shimming the Pinion Housing
  43
- Hardware Torque
  44
- Identify Axle Type
  44
Section 4

45
- Inspect Fork Bearings
  46
- Inspect Rod Ends
  46
- Align Steering
  47
- Steering
  47
- Replace Rod End
  48
- Replace Steering Wheel
  48
- Replace Front Fork
  49
- Adjust Steering Chain
  50
- Hardware Torque
  50
Section 5

51
- General Guidelines and Safety
  52
- Adjust Service Brake
  53
- Brakes
  53
- Inspection
  53
- Replace Brake Band
  54
- Replace Brake Band
  55
- Hardware Torque
  56
- Replace the Brake Drum
  56
- Service Limits
  56
Section 6

57
- Disassemble
  58
- Drive Motor
  58
- Motor Removal and Installation
  58
- Assemble
  59
- Drive Motor
  59
- Inspection
  60
  - Brushes
    60
  - Armature
    60
  - Bearings
    61
  - Commutator
    61
- Repair
  62
  - Brushes
    62
  - Commutator
    62
- Service Limits
  63
Section 7

65
- Inspect
  66
- Motor Controller
  66
- Remove/Install
  66
- Troubleshooting
  66
- Motor Controller
  67
- Repair/Adjustments
  67
  - Adjustments
    67
- Hardware Torque
  68
- Wire Diagram
  71
Section 8

73
- General Guidelines and Safety
  74
- Batteries
  75
- Charging
  75
- Cleaning
  75
- Watering
  75
- Storing
  76
  - Storage
    76
  - Returning to Service
    76
- Testing
  76
  - Specific Gravity
    76
- Remove/Install
  77
  - Industrial Battery or Lift out Battery Pack
    77
  - Side Extract Battery
    77
- Hardware Torque
  78
  - Individual Batteries
    78
Section 9

79
- Inflation
  80
- Rotation
  80
- Tires & Wheels
  80
- Changing Tire/Wheel Assembly
  81
- Replace the Tire
  81
  - Solid Wheel
    81
- Tires & Wheels
  81
- Hardware Torque
  82
Section 10

83
- Torque Guidelines for Standard Hardware
  
  84
  - Hardware Identification
    84
  - Hardware Information
    85
    
    Hex Nuts
    85
    
    Hex Lock Nuts (Stover)
    85
    
    Other Nuts
    85
    
    Generic Torque Values
    86
- Replacing Hardware
  
  88
Replacement Parts

89
- Ordering Parts for Your Vehicle
  90
- Replacement Parts
  90
- Taylor-Dunn Web Site Information
  90
  - Replacement Parts
    91
- Axle Shaft Assembly, Rear
  92
- Transaxle Assembly, Rear
  94
- Transaxle Assembly, Chain Case
  96
- Brake
  98
- Brake Linkage
  99
- Control System, Motor Speed Control
  100
- Control System, Instrument Panel
  102
- Decals
  103
- Electrical, Miscellaneous
  104
- Frame and Body
  105
- Front Wheels / Steering
  106
- Front Wheels, E-457
  108
- Hitches
  110
- Lights
  110
- Motor (Spec BP5-4002)
  111
- Throttle Linkage
  112
- Wheels and Tires
  113

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