Table Of Contents - Danfoss VLT 5000 FLUX Operating Instructions Manual

Table of Contents

Table Of Contents1
Software Version3
Safety3
How To Use This Manual3
Safety Regulations4
Warning Against Unintended Start4
Installation Of Mechanical Brake4
Use On Isolated Mains4
Abbreviations And Definitions5
Frequency Converter5
Output5
Switch No/Nc5
Introduction5
Motor6
References6
Miscellaneous6
Technology8
Control Principle8
Flux Vector Control Principle8
Programmable Signal Outputs8
Minor Interference On Mains9
Advanced Vlt Protection9
Reliable Galvanic Isolation9
Advanced Motor Protection9
Key Diagram For Vlt 5001–502710
Key Diagram For Vlt 5122-5302 380-500V11
Key Diagram For Vlt 5032–5052 200–240 V12
Key Diagram For Vlt 5350-5500 380-500V13
Mechanical Dimensions14
Technical Data14
Side By Side/Flange By Flange17
Enclosure Type17
Installation Of Vlt 5001-530217
Installation Of Vlt 5350-5500 380-500 V Compact18
Ip 00 Vlt 5350 - 5500 380 - 500 V18
Terminal Designation19
Electrical Installation - Mains Supply19
High Voltage Test19
Safety Earthing19
Motor Connection19
Motor Shaft Direction20
Electrical Installation - Brake Resistor Temperature Switch20
Electrical Installation - Loadsharing20
Tightening-Up Torques And Screw Sizes21
Extra Protection (Rcd)22
Electrical Installation - 24 Volt External Dc Supply22
Earth Leakage Current22
Electrical Installation - Relay Outputs22
Electrical Installation, Power Cables24
Compact Ip 20/Nema 124
Compact Ip 5424
Installation Of Control Cables32
Feedback System33
Connection Of Encoder33
Leds On Encoder Board33
Hardware Connection Of The Rs 23235
Bus Termination35
Dip Switches 1-435
Bus Connection Rs 23235
Connection Examples36
2-Wire Start/Stop36
Setup Change36
Pulse Start/Stop36
Potentiometer Reference37
Two-Wire Transmitter37
Electrical Installation - Emc Precautions38
Use Of Emc-Correct Cables40
Correct Earthing41
Electrical Installation - Earthing Of Control Cables41
Wrong Earthing41
Rfi Switch42
Position Of Rfi Switches42
Mains Supply Isolated From Earth42
Mains Supply Connected To Earth42
Control Panel (Lcp)45
Leds45
Display45
Control Keys45
Display Read-Out State46
Display Mode46
Local Control Keys46
Display Mode - Selection Of Read-Outstate47
Structure For The Quick Menu Mode Versus The Menu Mode47
Quick Setup Via Quick Menu48
Menu Mode (Parameter Setting)48
Changing Data49
Changing A Text Value49
Infinitely Variable Change Of Numeric Data Value49
Changing Of Data Value, Step-By-Step49
Initialisation To Factory Setting50
Manual Initialisation50
Local And Remote Control51
Reference Handling51
Handling Of Single References52
Handling Of Multi-References54
List Of Handling Of Multi-References54
Programming Of Stop At Torque Limit55
Dynamic Brake Function(Brake Resistor)56
Selection Of Brake Resistor56
Automatic Motor Adaptation, Ama57
How To Perform An Ama57
Limitations And Preconditions57
Flying Start58
Normal/High Overload Torque Control59
Flying Start Is Active59
Operation And Display60
Changes During Operation60
4-Setup:60
Conversion Index60
Programming60
Language61
Local/Remote Control61
Local Reference61
Active Setup61
Copying Of Setups62
Programming Setup62
Lcp Copy62
Display Scaling Speed63
Display Line 263
Display Line 1.164
Display Line 1.264
Display Line 1.364
Local Operation Mode64
Local Reversing65
Local Stop65
Local Reset Of Trip65
Lock For Data Change65
Operating State At Power Up, Local Control66
Quick Menu Setup66
Userdefined Quick Menu66
Load And Motor67
Configuration69
Motor Power69
Torque Characteristics69
Motor Voltage70
Motor Current70
Rated Motor Speed70
Motor Frequency70
Slip Compensation71
Slip Compensation Time Constant71
High Starting Torque72
Start Delay (Start Delay)72
Start Function (Start Function)72
Dc Braking Current73
Min. Speed For Activating Function At Stop73
Dc Holding Current73
Dc Braking Time73
Dc Brake Cut-In Speed74
Motor Thermal Protection74
External Motor Fan74
Start Speed75
Initial Current75
Stator Resistance75
Rotor Resistance75
Stator Leakage Reactance76
Pole Number76
Rotor Leakage Reactance76
Iron Loss Resistance76
Minimum Intertia77
Mechanical Brake Release Delay77
Mechanical Brake Initial Torque77
Mechanical Brake Initial Direction77
Functional Stop Delay, Par 163 - Flux77
References And Limits79
Output Speed Range/Direction80
Reference/Feedback Area80
Minimum Reference80
Maximum Reference81
Ramp-Up Time 181
Ramp-Down Time 181
Ramp Type81
Ramp-Up Time 282
Ramp-Down Time 282
Quick Stop Ramp-Down Time82
Jog Ramp Time82
Reference Function83
Catch Up/Slow Down Value84
Torque Limit For Motor Mode84
Warning: Low Current85
Torque Limit For Generating Operation85
Warning: High Current85
Warning: Low Speed86
Phase Loss Monitor86
Warning: High Speed86
Low Speed Current86
Acceleration Jerk87
Model Shift Speed87
Deceleration Jerk 187
Digital Input Functions89
Analog Inputs92
Terminal 53, Analog Input Voltage93
Terminal 54, Analog Input Voltage93
Terminal 54, Min. Scaling93
Terminal 53, Min. Scaling93
Terminal 60, Min. Scaling94
Function After Time Out94
Terminal 60, Max. Scaling94
Time Out94
Analog Outputs95
Terminal 42 Output95
Terminal 45, Output95
Digital And Relay Outputs96
Relay 01, Output98
Relay 04, Output98
Relay 01, On Delay98
Relay 01, Off Delay98
Terminal 46, Output, Pulse Scaling99
Encoder Monitoring99
Encoder Direction99
Terminal 46, Digital Output99
Terminal 26, Digital Output100
Terminal 26, Output, Pulse Scaling100
Terminal 42, Output Minimum Scaling100
Terminal 42, Output Maximum Scaling100
Max Tracking Error101
Kty Sensor Type101
Special Functions102
Brake Function/Overvoltage Control103
Brake Resistor, Ohm103
Brake Power Limit, Kw103
Power Monitoring103
Brake Check104
Reset Function (Reset Mode)104
Automatic Restart Time105
Trip Delay Torque105
Mains Failure, Par 407 - Flux105
Speed Pid Proportional Gain106
Speed Pid Integral Time106
Speed Filt. Time106
Mains Voltage At Mains Fault107
Inductance Lc-Filter107
Lc-Filter Connected107
Aeo Cos Phi107
Adaptive Gain Scale108
Adaptive Gain Min. Speed108
Adaptive Gain Max. Speed108
Serial Communication109
Address110
Coasting110
Quick-Stop110
Dc-Brake110
Bus Jog 2111
Reversing111
Bus Jog 1111
Telegram Profile111
Bus Time Interval Function112
Torque, Parameter 521113
Motor Current, Parameter 520113
Frequency, Parameter 518113
Digital Input, Parameter 528113
Brake Power/Sec., Parameter 536114
Heat Sink Temperature, Parameter 537114
Alarm Word, Parameter 538114
Vlt Control Word, Parameter 539114
Technical Functions115
Hours Run, Parameter 601116
Kwh Counter, Parameter 602:116
Fault Log: Value117
Fault Log: Error Code117
Reset Of Kwh Counter117
Fault Log: Time117
Operation Mode118
Flash Test119
Trouble-Shooting120
Status Messages121
Catch-Up (Rem. Catch Up)121
Output Speed High (Rem. Speed High)121
Output Speed High (Local Speed High)121
Ramp Operation (Rem. Ramping)122
Ramp Operation (Local Ramping)122
Ramp Operation (Mixed Ramping)122
Running, Remote Control (Rem. Run Ok)122
Overvoltage Control123
Automatic Motor Adaptation123
List Of Warnings And Alarms124
Warnings125
Alarm Messages125
Undervoltage (Dc Link Undervolt)126
Brake Resistor Fault127
Brake Resistor Power 100%127
Brake Transistor Fault127
Heat Sink Temperature Too High127
Motor Phase U Missing128
Motor Phase V Missing128
Out Of Speed Range128
Mains Failure (Mains Failure)128
Encoder Loss (Encoder Fault)129
Tracking Fault129
Appendix131
Parameter Survey131
General Technical Data138
External 24 Volt Dc Supply141
Cable Lengths, Cross-Sections And Connectors141
Vlt 5000 Series Protection142
Electrical Data143
Bookstyle And Compact, Mains Supply143
Compact, Mains Supply 3 X 200 - 240 V144
Fuses153
Non Ul Compliance154
Index155