Oil Pump Adjustment - Cfi Models - Polaris IQ 2007 Service Manual

Oil Pump Adjustment - CFI Models

NOTE: Before adjusting oil pump, always verify the
throttle lever free play and idle speed RPM are set to
specification.
33mm Lever - No Pointer Oil Pump
LEVER MARK
PART NUMBER ARM MARKING
600 / 33mm - No Pointer
(Lever will not clear engine strap.)
2520552
Pump used on all 2007 600 CFIs and
some early-build 2008 600 CFIs.
600 / 28mm - w/Pointer
(Lever will clear engine strap.)
2520831 Pump phased in for 2008 600 CFIs.
Service replacement pump for ALL
700 / 33mm - No Pointer
(Lever will not clear engine strap.)
2520622
Pump used on all 2007 700 CFIs and
some early-build 2008 700 CFIs.
700 / 28mm - w/Pointer
(Lever will clear engine strap.)
2520832 Pump phased in for 2008 600 CFIs.
Service replacement pump for ALL
800 / 28mm
2520833
(Lever will clear engine strap.)
INDEX MARK (PUMP BOSS)
ARM MARKING
Oil Pump Adjustment Settings (CFI Models Only)
/ ( ) ( )
LENGTH A MM
Set lever line mark to 1 full line width (.050") above original oil pump boss
Lever mark is a pointer. Oil pump lever pointer is set POINTER-TO-LINE.
600 CFIs.
Set lever line mark set to 1 full line width (.050") above original oil pump boss
index mark. Some 2007 700 CFI models had 2nd line scribed above original
Lever mark is a pointer. Oil pump lever pointer is set POINTER-TO-LINE.
600 CFIs.
Early Build Engines: Oil pump index mark boss is scribed with 2 lines from the
factory. Oil pump lever pointer is set BETWEEN the 2 scribe lines.
- w/Pointer
Late Build Engines: Oil pump index mark boss features 1 scribe line.
28mm Lever - Pointer Oil Pump
POINTER
1. Always verify the throttle cable free play is set to
"
specification (.010
synchronized to the throttle plates.
NOTE: The oil pump lever arm MUST begin to move
at the exact moment the throttle plates move from
the throttle stop position.
2. The oil pump part number and/or lever marking determines
where to set the oil pump lever.
LEVER SETTING
index mark.
pump boss mark and were marked with red paint.
Oil pump lever pointer is set POINTER-TO-LINE.
Maintenance
INDEX MARK (PUMP BOSS)
ARM MARKING
"
- .030 ) and the throttle lever is
3
3.9