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2007 - 2008 600 / 700 / 800 CFI Water / Oil
Pump Assembly
SEAL
A
OIL PUMP
A = 7 Ft.Lbs. (9.5 Nm)
B = 10 Ft.Lbs. (13 Nm)
C = 9 Ft.Lbs. (12 Nm)
Disassembly / Assembly Process
IMPORTANT: Use the mechanical seal installation
tool to install the water pump seal, PN: 2872010.
1.
Remove the coolant from the engine using a siphon, wet/
dry vac. or a drain pan.
MECHANICAL SEAL
WASHER
IMPELLER
B
NUT
BEARING
O-RING
TEE FITTING
= T
Engine and Cooling Systems
WASTER PUMP COVER GASKET
WASTER PUMP COVER
WASHER
CROSS SHAFT
WASHER
2.
Remove the airbox, exhaust pipe and resonator. Remove
the hose connected to the water pump cover.
3.
To access the impeller and mechanical seal, remove the
water pump cover. Discard the water pump cover gasket.
4.
Remove the impeller nut, impeller and washers from the
cross shaft.
5.
Carefully pry the mechanical seal and seal out of the
crankcase.
6.
Water pump assembly is the reverse of disassembly.
Always use new seals and gaskets during assembly.
7.
To remove the oil pump, remove the two fasteners then pull
the pump / cover out of the crankcase bore. Discard the
C
5
5.31
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