2007 - 2008 600 / 700 Cfi Crankcase / Crankshaft Assembly - Polaris IQ 2007 Service Manual

2007 - 2008 600 / 700 CFI Crankcase /
Crankshaft Assembly
GEAR CLAMPS
A
INTAKE BOOTS
REED STUFFERS
= In. / mm.
Long Stud Height (Exhaust side) = 4.13
Small Stud Height (Intake side) = 2.16
A = 9 Ft.Lbs. (12 Nm)
B = 22 Ft.Lbs. (30 Nm)
C = 10 Ft.Lbs. (13 Nm) - Apply Pipe Sealant
REED BLOCKS
OIL INJECTION CHECK VALVE QTY. 5
FLYWHEEL KEY
MAG BEARING
MAG SEAL
"
(105mm)
"
(55mm)
= T
Engine and Cooling Systems
NEEDLE BEARINGS
CRANKSHAFT
C
B
1. Remove the engine from the engine compartment.
2. Follow the process for removing the cylinder head,
cylinders, pistons, flywheel / recoil housing, and the water
/ oil pump.
3. Remove the intake boots, reed stuffers, and reed assemblies
from the intake tracks. Discard any seals or gaskets.
4. Remove the fasteners from the bottom of the crankcase.
Carefully pry apart the crankcase halves. Discard the PTO
and MAG crankshaft seals.
5. Remove the crankshaft. Inspect as required.
6. Thoroughly clean the two crankcase mating surfaces with
carburetor cleaner and a gasket remover. Flush out the
crankcase galleries.
CYLINDER STUDS
ALIGNMENT DOWELS
PTO SEAL
PTO BEARINGS
5.27
5