2008 800 Cfi Cylinder Head / Cylinder / Pistons - Polaris IQ 2007 Service Manual

Engine and Cooling Systems
2008 800 CFI Cylinder Head / Cylinder /
Pistons
GASKET
TEMP. SENSOR
D
THROTTLE BODY HOSE
PLUG*
BYPASS NOZZLE*
E
KNOCK SENSOR
* = SEE NOTE
A = 70 In.Lbs. (8 Nm)
B = 9 Ft.Lbs. (12 Nm) - Apply Loctite 242
C = 25 Ft.Lbs. (34 Nm) - Apply Loctite 242
D = 18 Ft.Lbs. (24 Nm) - Apply Pipe Sealant
E = 168 In.Lbs. (19 Nm) - Clean and Dry
F = 42 Ft.Lbs. (57 Nm)
5.24
A
BLEED SCREW
B
THERMOSTAT COVER
THERMOSTAT
SPARK PLUGS
HEAD COVER
O-RINGS
CYLINDER HEAD
O-RINGS
= T
CYLINDER
BASE GASKET
PISTON RING
C-CLIP
NOTE: Engines with serial number beginning with
S3489 feature a bypass nozzle.
Engines with serial number beginning with S3471
feature a plug.
Engine Model
S3489-8044-PU8E
S3471-8044-PU8E
F
PISTON PIN
PISTON
Piston PN Piston ID
2203605
2923-07
(Single Ring)