Polaris Scrambler 50 Manuals

Manuals and User Guides for Polaris Scrambler 50. We have 3 Polaris Scrambler 50 manuals available for free PDF download: Safety And Maintenance Manual, Owner's Manual, Service Manual

Polaris Scrambler 50 Safety And Maintenance Manual (221 pages)

2002 Youth ATV Models

Brand: Polaris | Category: Offroad Vehicle | Size: 1.49 MB

Safety Message to Parents
8
Additional Important Information
13
Table of Contents
15
Rider's Section
17
- Know Your Machine
  18
- Controls Overview
  20
- Engine Stop Switch
  20
- Throttle Control
  20
- Kick Starter
  21
- Gas Cap
  22
- Brake Lever
  23
- Ignition Switch
  24
- Tether Strap/ Switch
  25
- Three Ways to Stop Your ATV
  26
- Pre-Ride Check
  28
- Riding Rules
  32
Understanding Warnings
37
Safety Alert
38
General Safety and Description of Labels
41
Daily Pre-Ride Inspection
56
Daily Pre-Ride Check
56
Failure to Follow the Age Recommendations
58
Operation Warnings
58
Vehicle Identification Numbers
83
Vehicle Identification Numbers
84
Control and Parts Functions
85
- Engine Electrical Switches
  85
  - Emergency Engine Stop Switch
    86
  - Engine Start Button
    87
  - Engine Throttle
    89
- Throttle Lever
  90
- Indicator Lights
  92
  - Switches
    92
  - Front and Rear Brakes
    93
  - Parking Brake
    94
  - Warning on Gasoline
    96
  - PVT System
    98
  - Engine Fuel and Oil System
    99
- Fuel System
  99
  - The Fuel Valve
    100
  - Engine Fuel Safety/Fuel/Filter
    101
- Oil System
  102
- The Oil Tank
  102
- Polaris 2-Cycle Lubricants
  103
- Premium 2-Cycle Oil
  104
- Kick Starter Usage
  105
- Control and Parts Functions
  105
- Procedure for Starting a Cold Engine
  106
Starting the Engine
106
- Starting the Engine
  107
- Safe Riding Gear
  108
- Helmet
  108
- Clothing
  109
- Riding Gear
  109
- Boots
  109
- Gloves
  109
- Eye Protection
  109
- 2-Cycle Engines
  110
Vehicle Break in Period
110
Vehicle Break in Period
112
Carrying Loads
113
- Carrying Loads: Important Safeguards
  114
- Carrying Loads
  116
Daily Pre-Ride Check
117
Daily Pre-Ride Check
119
Riding
120
- Making Turns
  122
- Riding on Slippery Surfaces
  124
- Traveling Uphill
  126
- Sidehilling
  128
- Traveling Downhill
  130
- Turning Around on a Hill
  132
- Crossing Streams
  134
- Trail Obstacles
  136
- Parking on an Incline
  138
- Riding
  139
PVT System Operation
140
Battery
142
- Replenishing the Battery Fluid
  144
- Battery Removal
  145
- Battery Installation and Connections
  146
- Battery
  147
Noise Emission Control System Regulation
148
Tool Kits
151
Maintenance
151
- Periodic Maintenance Record
  162
- Handlebar Adjustment
  164
- Axle and Wheel Nut Torque Specifications
  166
- Front Wheel Hub Tightening
  166
- Rear Spring Adjustment
  167
- Air Cleaner
  168
  - To Clean the Filter
    169
  - Throttle Stop System
    170
- Exhaust System Restrictor
  171
- Exhaust System Restrictor Removal
  171
- Spark Arrestor Restrictor
  172
- Camber and Caster
  173
- Steering Inspection
  173
- Toe Alignment
  174
- Brake Adjustment
  176
- Brake Freeplay Adjustment
  178
- Throttle Cable Adjustment
  179
- Spark Plugs
  180
- Transmission Lubrication
  184
  - Transmission Oil Changing Procedure
    185
  - Wheel Removal Procedure
    187
  - Wheel Installation
    189
- Tire Inspection
  190
  - Tire Tread Depth
    190
  - Drive Chain Inspection and Adjustment
    191
  - Rear Drive Chain Slack Adjustment
    193
  - Brakelight Lamp Replacement
    195
- Cleaning Your ATV
  196
  - Washing
    196
  - Waxing
    197
  - Transporting
    198
- Carburetor Adjustments
  199
Maintenance
199
Specifications
200
- Specifications
  206
- Wiring Diagram
  207
- Wiring Diagrams
  208
- Engine Cranks but Fails to Start
  209
Troubleshooting
209
Engine Stops or Loses Power
210
Warranty
211
Index
217

Polaris Scrambler 50 Owner's Manual (153 pages)

Polaris 2003 ATV Owner's Manual

Brand: Polaris | Category: Offroad Vehicle | Size: 2.68 MB

Welcome
5
Table of Contents
7
Vehicle Identification Numbers
8
- Age Restrictions
  9
- Operator Safety
  10
Safety
9
- Equipment Modifications
  13
- Safety Decals and Locations
  34
- Safe Riding Gear
  38
- Electrical Switches
  39
- Throttle Lever
  40
Controls
39
- Light Switches
  41
- Brake Lever
  42
- Parking Brake
  43
  - Auxiliary Brake
    44
  - Fuel Filter
    45
  - Fuel Tank
    45
  - Fuel Valve
    45
  - Fuel Safety
    46
  - Belt Life
    48
- Recoil Starter
  49
Engaging Wheel Hubs
50
Features
50
- Disengaging Wheel Hubs
  51
- Indicator Lights
  52
- Instrument Cluster
  53
- Rider Information Center
  54
  - Diagnostic Mode
    57
  - Break-In Period
    58
- Starting a Cold Engine
  61
- Starting the Engine
  61
- Starting a Warm Engine
  62
Operation
58
- Hauling Cargo
  63
- Driving Procedures
  65
- Driving Safely
  65
- Making Turns
  66
- Driving on Slippery Surfaces
  67
- Driving Uphill
  68
- Driving Downhill
  70
- Turning Around on a Hill
  71
  - Driving through Water
    72
  - Driving over Obstacles
    73
  - Driving in Reverse
    74
- Parking on an Incline
  75
Noise Emission Control System Regulation
76
- Usfs Approved Spark Arrestor
  76
Maintenance and Lubrication
77
- Periodic Maintenance Schedule
  78
- Lubrication Recommendations
  82
- Premium 2-Cycle Oil
  87
- Premium Gold Synthetic 2-Cycle Oil
  87
- Premium 4 Synthetic Oil
  88
- Transmission Oil Change - Sportsman
  96
  - Front Gearcase Oil Change
    97
  - Front Gearcase Oil Check
    97
- Rear Gearcase Oil Change
  98
- Rear Gearcase Oil Check
  98
  - Engine Oil Check
    100
  - Coolant Level
    101
  - Engine Cooling System
    101
- Radiator Coolant Level
  102
- Oil Pump Bleeding - 2-Cycle Engines
  103
- Front Brake
  106
- Rear Brake
  107
- Toe Alignment
  108
- Camber and Caster
  109
- Rear Spring
  109
- Steering Assembly
  109
  - Adjusting Carburetor/2-Cycle Engines
    111
  - Adjustments
    111
- Throttle Cable Freeplay
  112
- Side Panel Removal - Gen IV
  113
- Wheel Removal
  114
- Wheel Installation
  115
- Wheel Nut Torque Specifications
  115
- Front Wheel Hub Tightening
  116
- Tire Tread Depth
  116
  - Drive Chain
    117
  - Filter Systems
    120
  - Headlight Lamp Replacement - Scrambler
    122
  - High Beam Adjustment - Scrambler
    122
  - Headlight Adjustment - Trail Blazer
    123
  - Headlight Lamp Replacement - Trail Blazer
    123
  - Headlight Lamp Replacement - Gen IV
    124
  - High Beam Adjustment - Gen IV
    125
  - Headlight Housing Replacement - Gen IV
    126
  - Indicator Lamp Replacement
    127
- Taillight/Brakelight Lamp Replacement
  127
- Spark Plug Removal and Replacement
  128
- Spark Plugs
  128
- Vehicle Immersion
  129
- Spark Arrestor
  130
- Recoil Housing
  132
  - High Range
    133
  - Low Range
    133
- Pvt System
  133
- Pvt Drying
  134
  - Battery (Conventional)
    135
  - Battery Removal
    136
  - Battery Installation
    137
  - Battery Storage
    137
  - Cleaning and Storage
    139
  - Cleaning the Atv
    139
- Washing the Atv
  139
- Waxing the Atv
  139
- Fluid Levels
  140
- Storage Tips
  141
- Transporting the Atv
  142
Polaris Recommended Products
143
Troubleshooting
144
Warranty
148
Engine Oil
150
Index
151

Polaris Scrambler 50 Service Manual (109 pages)

Brand: Polaris | Category: Offroad Vehicle | Size: 51.27 MB

General Information Chapter 1 1 General Information/ Maintenance

5
- Scrambler
  2
- Scrambler
  3
- Table of Contents
  5
- Chapter 1 General Information/ Maintenance
  6
- Serial Number Location
  6
  - Sportsman
    9
- Specifications
  9
- Inspection Schedule
  10
- Paint Codes
  10
- Publication Numbers
  10
- Lubricant and Maintenance Products
  11
- Special Tools
  11
- Standard Torque Specifications
  11
- Glossary of Terms
  14
- Youth Models
  15
- Vehicle Inspection/Adjustments
  16
- Transmission Lubrication
  18
- Idle Speed Adjustment
  19
- Throttle Operation / Air Screw Adjustment
  19
- Throttle Cable / ETC Adjustments
  20
- Oil Pump Adjustment / Bleeding
  21
  - Oil Pump Bleeding
    21
- Fuel System
  22
  - Oil Tank
    23
  - Carburetor Draining
    23
- Oil Pump Troubleshooting
  22
- Air Filter Service
  24
- Compression Test
  24
  - Wheel/Hub/Spindle Torque Table
    24
  - Wheel Removal Front/Rear
    24
  - Wheel Installation
    25
  - Tire Pressure
    25
  - Tire Inspection
    25
  - Wheel Alignment
    26
  - Camber and Caster
    26
Chapter 2 Engine/Transmission/Cvt

29
- Engine / Transmission / CVT
  29
- CVT Exploded View
  30
- Special Tools
  30
- Torque Specifications
  30
- Engine Removal
  31
- Engine Disassembly
  32
  - Engine Installation
    32
- Transmission Service
  38
- Engine Component Inspection
  39
  - Electrical
    41
  - Scrambler
    42
  - Scrambler
    43
- Engine Reassembly
  46
- Starter Drive One Way Clutch
  52
Fuel System/Carburetion Chapter 3 Carburetion

55
- Jetting Guidelines
  57
- Carburetor Operation
  58
  - Sportsman
    58
- Carburetor Specifications
  58
- CHAPTER 3 CARBURETION Carburetorexploded View
  58
- Optional Main Jets
  58
- Float System
  59
- Jet Needle / Needle Jet / Throttle Opening
  60
- Jet Needle/ Needle Jet 3/8--3/4 Throttle
  62
- Pilot System
  62
- SLIDE CUTAWAY (1/8-3/8 Throttle)
  62
- Fuel Delivery
  63
  - Main System
    63
- Needle and Seat Leakage Test
  64
- Carburetor Float Bowl Draining
  65
- Cold Weather Starting Procedure
  66
- Troubleshooting
  67
Chapter 4 Body/Steering/Suspension

69
- Engine Mounting
  71
- Torque Specifications / Special Tools
  71
- Shocks and Springs
  72
- Suspension A-Arms
  72
- Steering
  73
- Front Brake
  74
- Rear Brake and Axle
  75
- Fuel and Oil Tank
  77
- Scrambler Front and Rear Cab
  78
- Sportsman Front and Rear Cab
  78
- Sportsman Handlebar Assembly
  79
- Scrambler Handlebar Assembly
  81
Electrical Chapter 5 Electrical

85
- Chapter 5 Electrical
  86
- Electrical Service Notes
  86
- Special Tools
  86
- Brakelight Bulb Replacement
  87
  - Battery Activation
    88
- Battery Inspection/ Removal
  89
  - Battery Testing
    89
- Battery Installation
  89
- Load Test
  89
- Charging Procedure
  90
  - Routine Maintenance
    90
- Off Season Storage
  90
- Charging System Testing
  92
- Alternator Output Test
  93
- Charging System Break Even Test
  93
- Current Draw / Key off Test
  93
- Starter System Troubleshooting / Voltage Drop Test
  94
  - Spark Plug
    94
- Brush Inspection/ Replacement
  96
- Starter Motor Disassembly
  96
- Armature Testing
  97
- Starter Assembly
  97
- Electronic Throttle Control (ETC)
  98
- Cranking Tests
  99
- Ignition System Troubleshooting
  100
  - Coil Testing
    100
  - Quick Reference Diagram
    101
  - Scrambler 90/Sportsman 90/Predator 90 Wiring Diagram
    103

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Chapter 2 Engine/Transmission/Cvt

Fuel System/Carburetion Chapter 3 Carburetion

Chapter 4 Body/Steering/Suspension

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