Engine Installation (Typical) - Polaris IQ 2007 Service Manual

Engine and Cooling Systems
33. Remove the oil cable from the oil pump lever by holding
the pump open and rotating the cable and keeper to the slot
in the pump arm.
34. Remove the cable from the oil pump bracket.
35. Remove the engine from the chassis.
36. Inspect the motor mounts and replace if needed.
5.36

Engine Installation (Typical)

1. Make sure that you have the engine assembled in the state
that it was when it was removed. This includes all the
coolant hoses, oil lines, and electrical wires.
2. Fill oil lines with 2 stroke engine oil when assembling.
3. Clean the oil residue and debris out of the engine
compartment.
4. To assure a smooth transition of the engine into the engine
compartment, secure all loose hoses that are inside the
engine compartment.
NOTE: You may need a helper with the installation
of the throttle and oil cables.
5. Place the engine on the shock tower brace.
6. With the throttle body or carburetor rack separated from the
intake adapters, route the throttle cable behind the fuel rail,
or under the carburetor rack and insert the throttle cable into
the throttle pulley located in the center of the throttle
bodies.
7. Insert the throttle body into the adapters and tighten the
clamps in the orientation as shown below.
8. Adjust the throttle cable adjuster nut so that you have the
correct throttle free play.
9. Place the oil cable into the oil pump arm. The oil pump arm
has a slot in the back to slide the cable through for
installation. The plastic end of the throttle cable is inserted
so that the large flat is facing the engine and the small end
is facing the out side.