8.373 Chaincase; Assembly View - Polaris IQ 2007 Service Manual

Final Drive and Brakes

8.373 CHAINCASE

Assembly View

D
A = Cover Fasteners = 10 Ft.Lbs. (12 Nm)
B = Lower Gear Fastener = 19 Ft.Lbs. (26 Nm)
C = Upper Gear Castle Nut = 50 Ft.Lbs. (62 Nm)
D = Fill Plug = 18 - 25 In.Lbs.
E = Tensioner Bolt = Hand Tight
F = Tensioner Lock Nut = 21 Ft.Lbs. (28 Nm)
G = Drain Plug = 8 Ft.Lbs. (11 Nm)
WARNING
Incorrect chain tension may cause the chain to break
which may result in the loss of braking control.
6.4
G
= T
E
F
C
B
CAUTION
Never re-use Cotter pins. Always replace with new
Incorrect chain tension may cause the chain to break,
causing severe chaincase damage.
Installing gear sets not listed on the Gear Ratio Speed
chart may cause premature gear / chain wear.
NOTE: Verify tensioner bolt seal is flush with mating
surface prior to securing lock nut.
Maintain gear oil level at mid-point of sight glass
with vehicle on level ground.
Install lower gear washer with beveled side out.
A
A
A
parts.