2007 - 2008 600 / 700 Cfi Cylinder Head / Cylinders / Pistons - Polaris IQ 2007 Service Manual

Engine and Cooling Systems
2007 - 2008 600 / 700 CFI Cylinder Head /
Cylinders / Pistons
A
BLEED SCREW
B
THERMOSTAT COVER
THERMOSTAT
GASKET
TEMP. SENSOR
A = 70 In.Lbs. (8 Nm)
B = 9 Ft.Lbs. (12 Nm) - Apply Loctite 242
C = 25 Ft.Lbs. (34 Nm) - Apply Loctite 242
D = 18 Ft.Lbs. (24 Nm) - Apply Pipe Sealant
E = 168 In.Lbs. (19 Nm) - Clean and Dry
F = 37 Ft.Lbs. (50 Nm)
Piston Matrix
Engine Model
S3206-6044-PF6G
S3468-6044-PU6H
S3469-6044-PU6H
S3305-7044-PF7J
5.22
C
KNOCK SENSOR
E
D
CYLINDER HEAD
= T
Piston PN Piston ID
2203319 EK-22202c
2203512 2922-06
HEAD COVER
O-RINGS
CYLINDERS
PISTON RINGS
PISTON
PISTON PIN
C-CLIP
S3322-7044-PF7J
S3470-7044-PU7J
S3471-7044-PU7J
Disassembly / Assembly Process
1. Remove the coolant from the engine using a siphon, wet/
dry vac, or drain pan.
2. Remove the air box, exhaust pipe and resonator from the
engine compartment.
3. Remove the high tension wires and spark plugs from the
cylinder head.
O-RINGS
F
BASE GASKETS
BEARING
Piston Matrix
2203312
EK-2486a
(Subs to 2203512)
2203707
2203606
(Single Ring)
3050-00
2975-01