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Predator 90
Polaris Predator 90 Manuals
Manuals and User Guides for Polaris Predator 90. We have
3
Polaris Predator 90 manuals available for free PDF download: Owner's Manual, Service Manual
Polaris Predator 90 Owner's Manual (153 pages)
Polaris 2003 ATV Owner's Manual
Brand:
Polaris
| Category:
Offroad Vehicle
| Size: 2.68 MB
Table of Contents
Welcome
5
Table of Contents
7
Vehicle Identification Numbers
8
Age Restrictions
9
Operator Safety
10
Safety
9
Equipment Modifications
13
Safety Decals and Locations
34
Safe Riding Gear
38
Electrical Switches
39
Throttle Lever
40
Controls
39
Light Switches
41
Brake Lever
42
Parking Brake
43
Auxiliary Brake
44
Fuel Filter
45
Fuel Tank
45
Fuel Valve
45
Fuel Safety
46
Belt Life
48
Recoil Starter
49
Engaging Wheel Hubs
50
Features
50
Disengaging Wheel Hubs
51
Indicator Lights
52
Instrument Cluster
53
Rider Information Center
54
Diagnostic Mode
57
Break-In Period
58
Starting a Cold Engine
61
Starting the Engine
61
Starting a Warm Engine
62
Operation
58
Hauling Cargo
63
Driving Procedures
65
Driving Safely
65
Making Turns
66
Driving on Slippery Surfaces
67
Driving Uphill
68
Driving Downhill
70
Turning Around on a Hill
71
Driving through Water
72
Driving over Obstacles
73
Driving in Reverse
74
Parking on an Incline
75
Noise Emission Control System Regulation
76
Usfs Approved Spark Arrestor
76
Maintenance and Lubrication
77
Periodic Maintenance Schedule
78
Lubrication Recommendations
82
Premium 2-Cycle Oil
87
Premium Gold Synthetic 2-Cycle Oil
87
Premium 4 Synthetic Oil
88
Oil and Filter Change
89
Oil and Filter Change
91
Transmission Oil Check/Gearcase Oil Fill Chart
93
Transmission Oil Change - Sportsman
96
Front Gearcase Oil Change
97
Front Gearcase Oil Check
97
Rear Gearcase Oil Change
98
Rear Gearcase Oil Check
98
Engine Oil Check
100
Coolant Level
101
Engine Cooling System
101
Radiator Coolant Level
102
Oil Pump Bleeding - 2-Cycle Engines
103
Front Brake
106
Rear Brake
107
Toe Alignment
108
Camber and Caster
109
Rear Spring
109
Steering Assembly
109
Adjusting Carburetor/2-Cycle Engines
111
Adjustments
111
Throttle Cable Freeplay
112
Side Panel Removal - Gen IV
113
Wheel Removal
114
Wheel Installation
115
Wheel Nut Torque Specifications
115
Front Wheel Hub Tightening
116
Tire Tread Depth
116
Drive Chain
117
Filter Systems
120
Headlight Lamp Replacement - Scrambler
122
High Beam Adjustment - Scrambler
122
Headlight Adjustment - Trail Blazer
123
Headlight Lamp Replacement - Trail Blazer
123
Headlight Lamp Replacement - Gen IV
124
High Beam Adjustment - Gen IV
125
Headlight Housing Replacement - Gen IV
126
Indicator Lamp Replacement
127
Taillight/Brakelight Lamp Replacement
127
Spark Plug Removal and Replacement
128
Spark Plugs
128
Vehicle Immersion
129
Spark Arrestor
130
Recoil Housing
132
High Range
133
Low Range
133
Pvt System
133
Pvt Drying
134
Battery (Conventional)
135
Battery Removal
136
Battery Installation
137
Battery Storage
137
Cleaning and Storage
139
Cleaning the Atv
139
Washing the Atv
139
Waxing the Atv
139
Fluid Levels
140
Storage Tips
141
Transporting the Atv
142
Polaris Recommended Products
143
Troubleshooting
144
Warranty
148
Engine Oil
150
Index
151
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Polaris Predator 90 Owner's Manual (186 pages)
Brand:
Polaris
| Category:
Offroad Vehicle
| Size: 1.88 MB
Table of Contents
Welcome
6
Table of Contents
8
Safety
10
Safety Training
10
Equipment Modifications
18
Youth Section
20
Know Your ATV
21
Pre-Ride Check
28
Riding Rules
31
Adult Section
36
Safety Decals
37
Driver Warnings
50
Vehicle Identification Numbers
73
Features and Controls
74
Throttle Lever
78
Shift Lever (90Cc Models)
79
Parking Brake
83
Oil System
85
Fuel System
86
Footwell Riser
90
Break-In Period
91
Pre-Ride Inspections
93
Daily Pre-Ride Inspection
93
Starting the Engine
94
Stopping the Engine
96
Driving Safely
97
Driving Procedure
99
Making Turns
100
Driving on Slippery Surfaces
101
Driving Uphill
103
Driving Across Hillsides
105
Turning Around on a Hill
107
Driving Downhill
109
Parking on a Hill or Incline
110
Driving through Water
111
Driving over Obstacles
113
Hauling Cargo
115
Emission Control
118
Spark Arrestor
118
Pvt System
119
Maintenance
119
Maintenance Chart Key
125
Lubrication Recommendations
129
Rear Spring Adjustment
135
Handlebar Adjustment
135
Front Wheel Hub Tightening
137
Steering Inspection
141
Toe Alignment
141
Camber and Caster
142
Throttle Cable Adjustment
143
Brake Freeplay
143
Brake Freeplay Specifications
143
Brake Lever Travel
144
Brake Adjustment
144
Air Cleaner
145
Carburetor Adjustments
146
Spark Plugs
147
Cylinder Head/Cylinder Base Fastener Torque
149
Gearcase Lubrication
149
Gearcase Oil Change
150
Wheel Removal
152
Wheel Installation
153
Brakelight Lamp Replacement
158
Cleaning and Storage
161
Specifications
165
Polaris Products
171
Troubleshooting
173
Warranty
179
Recommended Lubricants
182
How to Get Service
183
Index
185
Polaris Predator 90 Service Manual (109 pages)
Brand:
Polaris
| Category:
Offroad Vehicle
| Size: 51.27 MB
Table of Contents
General Information Chapter 1 1 General Information/ Maintenance
5
Scrambler
2
Scrambler
3
Table of Contents
5
Chapter 1 General Information/ Maintenance
6
Serial Number Location
6
Sportsman
9
Specifications
9
Inspection Schedule
10
Paint Codes
10
Publication Numbers
10
Lubricant and Maintenance Products
11
Special Tools
11
Standard Torque Specifications
11
Glossary of Terms
14
Youth Models
15
Vehicle Inspection/Adjustments
16
Transmission Lubrication
18
Idle Speed Adjustment
19
Throttle Operation / Air Screw Adjustment
19
Throttle Cable / ETC Adjustments
20
Oil Pump Adjustment / Bleeding
21
Oil Pump Bleeding
21
Fuel System
22
Oil Tank
23
Carburetor Draining
23
Oil Pump Troubleshooting
22
Air Filter Service
24
Compression Test
24
Wheel/Hub/Spindle Torque Table
24
Wheel Removal Front/Rear
24
Wheel Installation
25
Tire Pressure
25
Tire Inspection
25
Wheel Alignment
26
Camber and Caster
26
Chapter 2 Engine/Transmission/Cvt
29
Engine / Transmission / CVT
29
CVT Exploded View
30
Special Tools
30
Torque Specifications
30
Engine Removal
31
Engine Disassembly
32
Engine Installation
32
Transmission Service
38
Engine Component Inspection
39
Electrical
41
Scrambler
42
Scrambler
43
Engine Reassembly
46
Starter Drive One Way Clutch
52
Fuel System/Carburetion Chapter 3 Carburetion
55
Jetting Guidelines
57
Carburetor Operation
58
Sportsman
58
Carburetor Specifications
58
CHAPTER 3 CARBURETION Carburetorexploded View
58
Optional Main Jets
58
Float System
59
Jet Needle / Needle Jet / Throttle Opening
60
Jet Needle/ Needle Jet 3/8--3/4 Throttle
62
Pilot System
62
SLIDE CUTAWAY (1/8-3/8 Throttle)
62
Fuel Delivery
63
Main System
63
Needle and Seat Leakage Test
64
Carburetor Float Bowl Draining
65
Cold Weather Starting Procedure
66
Troubleshooting
67
Chapter 4 Body/Steering/Suspension
69
Engine Mounting
71
Torque Specifications / Special Tools
71
Shocks and Springs
72
Suspension A-Arms
72
Steering
73
Front Brake
74
Rear Brake and Axle
75
Fuel and Oil Tank
77
Scrambler Front and Rear Cab
78
Sportsman Front and Rear Cab
78
Sportsman Handlebar Assembly
79
Scrambler Handlebar Assembly
81
Electrical Chapter 5 Electrical
85
Chapter 5 Electrical
86
Electrical Service Notes
86
Special Tools
86
Brakelight Bulb Replacement
87
Battery Activation
88
Battery Inspection/ Removal
89
Battery Testing
89
Battery Installation
89
Load Test
89
Charging Procedure
90
Routine Maintenance
90
Off Season Storage
90
Charging System Testing
92
Alternator Output Test
93
Charging System Break Even Test
93
Current Draw / Key off Test
93
Starter System Troubleshooting / Voltage Drop Test
94
Spark Plug
94
Brush Inspection/ Replacement
96
Starter Motor Disassembly
96
Armature Testing
97
Starter Assembly
97
Electronic Throttle Control (ETC)
98
Cranking Tests
99
Ignition System Troubleshooting
100
Coil Testing
100
Quick Reference Diagram
101
Scrambler 90/Sportsman 90/Predator 90 Wiring Diagram
103
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