Torque Specifications - Arctic Cat 650 Twin2004 Service Manual

Torque Specifications

DRIVE TRAIN COMPONENTS
Part Part Bolted To
Engine Mounting Frame
Through-Bolts
Engine Mount (Rear) Frame
Front Differential* Frame/Diff Bracket
Rear Output Joint Assy Engine
Bearing Housing/Axle Axle Housing
Assy
Diff Housing Cover*** Diff Housing
Drive Bevel Gear Nut*** Shaft
Differential Gear Hub
Case***
Hub Nut (Front) Shaft/Axle (max)
(Rear) Shaft/Axle (max)
Oil Drain Plug Front Diff/Rear Dr
Oil Fill Plug Front Diff/Rear Dr
Oil Drain Plug Engine
Inspection Plug Rear Drive
Wheel Hub
EXHAUST COMPONENTS
Part Part Bolted To
Exhaust Pipe Engine/Frame
ELECTRICAL COMPONENTS
Part Part Bolted To
Coil* Head Bracket
Ground Wire Engine
STEERING COMPONENTS
Part Part Bolted To
Handlebar Block Steering Post
Steering Post Bearing Frame
Housings
Steering Post Bearing Frame
Flange
Lower Steering Bearing Steering Post
Washer Cap Screw***
Tie Rod End Knuckle/Steering Post
10-2
Brake Disc*
Brake Hose
Brake Hose
Torque
Master Cylinder Cover
kg-m ft-lb
Auxiliary Brake Lever
5.5 40
Hydraulic Caliper
2.8 20
5.5 40
2.8 20
Footrest
5.5 40
Footrest
2.6 19 Reverse Shift Lever*
11-13 79.5-94
2.3-3 16.5-22
10.4 75 A-Arm (All)
17.5 125
Ball Joint Cap Screw
0.5 3.5
Shock Absorber
2.2 16
Shock Absorber
2.0 14.5
0.5 3.5
5.5 40
Axle Retainer Assy
Torque
Axle Housing/Hitch
kg-m ft-lb
Axle Housing/Hitch
2.8 20
Swing Arms
Torque
Swing Arms**
kg-m ft-lb
Shock Absorber
1.7 12
1.1 8
Torque
Crankcase Half (6 mm) Crankcase Half
kg-m ft-lb
Crankcase Half (8 mm) Crankcase Half
2.8 20
Cylinder Head (Cap
Screws)
2.8 20
Cylinder Head (6 mm)
2.8 20
Driven Pulley Nut
Fixed Driven
5.5 40
Ground Wire
4.2 30 Magneto Cover
Mechanical Water Pump
Impeller
Recoil Starter
Magneto Rotor Nut
Starter Flange
V-Belt Cover
Spark Plug
* w/Blue Loctite #243
** w/Red Loctite #271
*** w/Green Loctite #609
BRAKE COMPONENTS
Part Part Bolted To
Hub
Caliper
Master Cylinder
Master Cylinder
Footrest
Axle Retainer Assy
CHASSIS COMPONENTS
Part Part Bolted To
Frame (8 mm)
Frame (10 mm)
Frame
SUSPENSION COMPONENTS (Front)
Part Part Bolted To
Frame
Knuckle
Frame
Upper A-Arm
SUSPENSION COMPONENTS (Rear)
Part Part Bolted To
Axle Housing
Rear Gear Case
Rear Gear Case
(New)
Axle Housing
Frame
Axle Housing/Frame
ENGINE/TRANSMISSION
Part Part Bolted To
Crankcase
Cylinder
Fixed Face
Clutch Shaft
Engine
Crankcase
Pump Shaft
Left-Side Cover
Crankshaft
Crankshaft
Crankcase
Engine
Torque
kg-m ft-lb
2.1 15
4.2 30
0.8 6
.03 10 in.-lb
9.7 70
2.8 20
Torque
kg-m ft-lb
2.8 20
5.5 40
2.8 20
Torque
kg-m ft-lb
4.8 35
4.8 35
4.8 35
4.8 35
Torque
kg-m ft-lb
5.5 40
4.8 35
5.5 40
4.8 35
4.8 35
4.8 35
Torque
kg-m ft-lb
1.0 7
2.0 14.5
5.0 36
1.0 7
9.5 69
9.5 69
1.1 8
0.9 6.5
0.8 6
1.2 9
13 94
0.85 6.5
0.9 6.5
1.3 9.5