1. Manuals
  2. Brands
  3. Harmony Manuals
  4. Remote Control
  5. eXLhoist
  6. User manual

Harmony eXLhoist User Manual

Wireless remote control system
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Harmony eXLhoist
EIO0000001505 04/2014
Harmony eXLhoist
Wireless Remote Control System
User Guide
12/2014
www.schneider-electric.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the eXLhoist and is the answer not in the manual?

Questions and answers

Related Manuals for Harmony eXLhoist

Summary of Contents for Harmony eXLhoist

  • Page 1 Harmony eXLhoist EIO0000001505 04/2014 Harmony eXLhoist Wireless Remote Control System User Guide 12/2014 www.schneider-electric.com...
  • Page 2 The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications.

  • Page 3: Table Of Contents

    Table of Contents Safety Information ......About the Book....... . Chapter 1 Wireless Remote Control System .
  • Page 4 Safe State of the Wireless Remote Control System ....Response Time and Process Safety Time (PST) ....Legal RFU (Recommendation for Use) .
  • Page 5 7.1 Introduction to eXLhoist Configuration Software ....What is eXLhoist Configuration Software? .....
  • Page 6 Diagram ..........Starting and Exiting eXLhoist Configuration Software ... . .

  • Page 7: Safety Information

    Safety Information Important Information NOTICE Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.
  • Page 8 PLEASE NOTE Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved.

  • Page 9: About The Book

    About the Book At a Glance Document Scope This manuel describes how to use the Wireless Remote Control System. Validity Note The technical characteristics of the devices described in this document also appear online. To access this information online: Step Action Go to the Schneider Electric home page www.schneider-electric.com.
  • Page 10 Title of Documentation Reference Number Instruction Sheet Accessory Remote Holder HRB57277 Instruction Sheet Accessory Rubber Protection EAV52994 Instruction Sheet Accessory Pad & Trigger EAV52985 Instruction Sheet Accessory External Antenna EAV59906 You can download these technical publications and other technical information from our website at www.schneider-electric.com.
  • Page 11 WARNING UNINTENDED EQUIPMENT OPERATION Only use software approved by Schneider Electric for use with this equipment.  Update your application program every time you change the hardware configuration.  Failure to follow these instructions can result in death, serious injury, or equipment damage.
  • Page 12 EIO0000001505 12/2014...

  • Page 13: Chapter 1 Wireless Remote Control System

    Harmony eXLhoist Wireless Remote Control System EIO0000001505 04/2014 Chapter 1 Wireless Remote Control System Wireless Remote Control System What Is in This Chapter? This chapter contains the following topics: Topic Page Wireless Remote Control System Overview Package Contents Parts Identification and Main Features...

  • Page 14: Wireless Remote Control System Overview

    Wireless Remote Control System Wireless Remote Control System Overview Overview The Harmony™ eXLhoist range of wireless remote control systems is an operator control station used in hoisting and material handling applications. The Wireless Remote Control System is based on 2 types of devices: Remote Device (or transmitter), which is the operator command device to interface with the ...
  • Page 15 Wireless Remote Control System Main Applications Example of overhead traveling crane: Type Description SINGLE The Remote Device controls one trolley. With 1 trolley Remote Device Trolley Base Station Electrical cabinet EIO0000001505 12/2014...
  • Page 16 Wireless Remote Control System Type Description SINGLE By using the selector button, the Remote Device separately controls the trolley 1, trolley 1+2 With 2 trolleys or the trolley 2. Remote Device Trolley 1 Trolley 2 Base Station Electrical cabinet EIO0000001505 12/2014...
  • Page 17 Wireless Remote Control System Type Description SINGLE By using the selector button, the Remote Device separately controls the hook 1 or the With 2 hooks hook 2. Remote Device Hook 1 Hook 2 Base Station Electrical cabinet EIO0000001505 12/2014...
  • Page 18 Wireless Remote Control System Type Description By using the selector button, the Remote Device separately controls the bridge 1, bridge 1+2 TANDEM or the bridge 2. Remote Device Base Station 1 Bridge 1 Base Station 2 Bridge 2 Electrical cabinets *: TANDEM mode will be available on Q4 2014 EIO0000001505 12/2014...

  • Page 19: Package Contents

    Wireless Remote Control System Package Contents Overview Applicable items included in the package: Base Station Remote Device Set of labels to customize the Remote Device buttons Instruction Sheet Charger of the Remote Device battery (only in starting kits) Shoulder belt for the Remote Device (only in starting kits) EIO0000001505 12/2014...

  • Page 20: Parts Identification And Main Features

    Wireless Remote Control System Parts Identification and Main Features Wireless Remote Control System Overview The Wireless Remote Control System is a combination of 2 kinds of devices: Base Station: References ZARB12W ZARB12H ZARB18W ZARB18H Connectors Cable gland for wires Industrial plug type Cable gland for wires Industrial plug type No.
  • Page 21 Wireless Remote Control System Reference Starting Kit System Accessories XARS8KD18H XARS8D18H ZARC01 + ZARC02 XARSK12D18W XARS12D18W ZARC01 + ZARC02 XARSK12D18H XARS12D18H ZARC01 + ZARC02 Base Station Parts Identification Side Description Front ZARB•W Front ZARB•H EIO0000001505 12/2014...
  • Page 22 Wireless Remote Control System Side Description Rear without the cover Part Description M12 for external antenna (covered by cap) Status LEDs M20 for the safeguarding function input wires (covered by cap) 62 pins connector (covered by cap) M25 for output wires (covered by cable gland) M25 for detected applicative alarms input wires (covered by cap) 4 holes for standard mounting on support (covered by cap) EIO0000001505 12/2014...
  • Page 23 Wireless Remote Control System Base Station Main Features References ZARB12W ZARB12H ZARB18W ZARB18H Radio communication External antenna connector Connectors Cable gland for Industrial plug Cable gland for Industrial plug wires type wires type Q0 safety relays outputs 2 (Q0_A, Q0_B) IN0 / S2_S3 feedback loop terminals for mirror contacts from safety actuator...
  • Page 24 Wireless Remote Control System Remote Device Front View Parts Identification ZART8L ZART8D ZART12D EIO0000001505 12/2014...
  • Page 25 Wireless Remote Control System Part Description 1, 1H, 2, 2H, 3, 3H, 4, 4H, 5, 6 Motion buttons Trigger button OFF/STOP button ON/START/Horn button 10,11,12,13,14,15 Auxiliary buttons Remote Device Rear View Parts Identification Cover RJ45 connector Reset button EIO0000001505 12/2014...
  • Page 26 Wireless Remote Control System Remote Device Bottom Display Parts Identification Remote Device battery charge connector Protective plug E-STOP button DANGER OBSTRUCTED PUSH-BUTTON MOTION Ensure push-button will fully operate. Failure to follow these instructions will result in death or serious injury. EIO0000001505 12/2014...
  • Page 27 Wireless Remote Control System ZART•D Display Parts Identification Battery level Radio communication level Operating status Bridge label Detected applicative alarms Selector status E-STOP LED EIO0000001505 12/2014...
  • Page 28 Wireless Remote Control System ZART8L Display Parts Identification Battery level LED START LED Selector LEDs E-STOP LED Remote Device Functionalities Description ZART8L ZART8D ZART12D Number of configurable buttons OFF/STOP button ON/START/Horn button Motion & Stop function Selector 2 or 3 positions (1, 1+2, 2) E-STOP function Optional E-STOP reset code sequence Optional START code sequence...

  • Page 29: Certifications And Standards

    Wireless Remote Control System Certifications and Standards Environment The Wireless Remote Control System devices are compliant with: WEEE, directive 2002/96/EC  REACH, regulation 1907/2006  RoHS, directive 2011/65/EU  Overall Standards Criteria Level Principles of design for safety EN IEC 60204-1 EN ISO 13849-1 EN ISO 13849-2 EN IEC 62061...
  • Page 30 FCC part 15 RSS GEN issue 3 RSS 210 issue 8 ARIB STD-T81 Radio Frequencies Certification The eXLhoist devices have obtained, or in the process of obtaining, the radio frequency conformity delivered by the following certification organisms: Certification organism Certification Certification marks...
  • Page 31 Wireless Remote Control System Certification organism Certification Certification marks organism country SRRC China SRRC See on the device SDPPI Indonesia Technical Conformity Mark Japan See on the device SIRIM Malaysia See on the device COFETEL Mexico See on the device ictQATAR Qatar Russia...
  • Page 32 Wireless Remote Control System Certification organism Certification Certification marks organism country United Arab Emirates See on the device EIO0000001505 12/2014...

  • Page 33: Accessories

    Wireless Remote Control System Accessories Base Station Accessories Reference Description ZARC03 External antenna for Base Station: The use of this accessory allows an increase of the radio range in severe environment conditions. ZARC05 Connector plug female with cable 1.5 m (4.92 ft) for ZARB•H ZARC06 Cable gland kit with wire grommets ZARC09...
  • Page 34 Wireless Remote Control System EIO0000001505 12/2014...

  • Page 35: Chapter 2 Specifications

    Harmony eXLhoist EIO0000001505 04/2014 Chapter 2 Specifications Specifications What Is in This Chapter? This chapter contains the following sections: Section Topic Page Base Station Specifications Remote Device Specifications Dimensions EIO0000001505 12/2014...

  • Page 36: Base Station Specifications

    Section 2.1 Base Station Specifications Base Station Specifications What Is in This Section? This section contains the following topics: Topic Page Base Station Specifications RADIO Specification EIO0000001505 12/2014...

  • Page 37: Base Station Specifications

    Base Station Specifications Environment The Base Station specifications are described in the table: Specifications Details Value ZARB•H ZARB•W Product certifications CE, UL/CSA, CCC, Gost Environment RoHS compliant Life time 10 years Degree of protection IP65 Degree of pollution -25…70 ° C (-13…158 ° F) Operating temperature For 24…48 V ac/dc power supply...
  • Page 38 Specifications Details Value ZARB•H ZARB•W Resistance to radiated fields IEC 61000-4-3 10 V/m Immunity to fast transient IEC 61000-4-4 Power line: 4 kV (direct) Outputs: 4 kV (direct) Inputs: 2 kV (coupling) Surge immunity IEC 61000-4-5 between the 2 kV ground and power supply wires (Common mode) IEC 61000-4-5 between the...
  • Page 39 Safety Relays The safety relays specifications are described in the table: Specifications Details Value ZARB•H ZARB•W Number of contacts The Base Station internally implements 2 safety relays in serial. Each safety relay has 2 contacts. Logical type Insulation between Q0A and SELV insulation between (Q0A1, Q0A2) and (Q0B1, Q0B2) for voltage up to 240 Vac...
  • Page 40 Safety relays internal wiring: Safety relay 1 Safety relay 2 Motion/Auxiliary Relays The motion/auxiliary relay specifications are described in the table: Specifications Details Value ZARB12H ZARB12W ZARB18H ZARB18W Number of motion/auxiliary relays Normally open (N0) relays 12 (Q1…Q12) 16 (Q1…Q16) Normally open + normally closed 2 (Q17, Q18) (N0+NC) relays...
  • Page 41 Specifications Details Value ZARB12H ZARB12W ZARB18H ZARB18W Maximum operating rate 2 Hz Weight 1340 kg 1360 kg 1430 kg 1450 kg (2954 lb.) (3644 lb.) (3831 lb.) (3885 lb.) Power Supply NOTICE INOPERABLE EQUIPMENT The ZARB•H Base Station must be powered with a voltage: From 24 Vac -15% to 48 Vac +10% with frequency of 50 Hz -6%/+4% and frequency of 60 Hz ...
  • Page 42 The IN0 input specifications are: Static input type  Current source logic  Compatible only with 2 wiring:  Connection of IN0 to one side to the auxiliary contact of the main contactor and connection  of S2_S3 output port to the other side of the auxiliary contact of the main contactor. Direct connection to the S2_S3 output.

  • Page 43: Radio Specification

    RADIO Specification RADIO Specification Specification Details Value Frequency of radio International frequency range 2.4 GHz communication Number of working Up to 50 systems in a 100 x 100 meter systems in the same area area Radio range In free field Up to 100 m (328 ft) In industrial environment Up to 50 m (164 ft) typical...
  • Page 44 Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.
  • Page 45 Conformément à la réglementation d’Industrie Canada, les présents émetteurs radio peuvent fonctionner avec une antenne d’un type et d’un gain maximal (ou inférieur) approuvé pour l’émetteur par Industrie Canada. Dans le but de réduire les risques de brouillage radioélectrique à l’intention des autres utilisateurs, il faut choisir le type d’antenne et son gain de sorte que la puissance isotrope rayonnée équivalente (p.i.r.e.) ne dépasse pas l’intensité...

  • Page 46: Remote Device Specifications

    Section 2.2 Remote Device Specifications Remote Device Specifications What Is in This Section? This section contains the following topics: Topic Page Remote Device Specifications Remote Device Charger Specification EIO0000001505 12/2014...

  • Page 47: Remote Device Specifications

    Remote Device Specifications Environment Specification Details Value Product certifications CE, UL/CSA, CCC, Gost Battery life time Conforming to IEC-62133 > 2 years Battery type LiFePO4 3.3 V / 1 Ah Mechanical life Motion buttons 5 000 000 cycles Mechanical life Auxiliary buttons 5 000 000 cycles -20…45 °...

  • Page 48: Remote Device Charger Specification

    Remote Device Charger Specification Environment Specification Value Location to be used Residential, commercial, and light-industrial environment (IEC 61000-6-3) Product certifications CE, UL/CSA, CCC, Gost Degree of protection IP2x Degree of pollution 10…40 ° C (50…104 ° F) Operating temperature Storage temperature (for 1 year) -20…60 °...

  • Page 49: Dimensions

    Section 2.3 Dimensions Dimensions What Is in This Section? This section contains the following topics: Topic Page Base Station Dimensions Remote Device Dimensions EIO0000001505 12/2014...

  • Page 50: Base Station Dimensions

    Base Station Dimensions Dimensions The following figure shows the Base Station dimensions: EIO0000001505 12/2014...

  • Page 51: Remote Device Dimensions

    Remote Device Dimensions Dimensions The following figure shows the Remote Device dimensions: EIO0000001505 12/2014...
  • Page 52 EIO0000001505 12/2014...

  • Page 53: Chapter 3 Safety

    Harmony eXLhoist Safety EIO0000001505 04/2014 Chapter 3 Safety Safety What Is in This Chapter? This chapter contains the following sections: Section Topic Page Generalities Description and Safety Function Capability Functional Safety Function Commissioning Functional Safety Requirements for Maintenance EIO0000001505 12/2014...

  • Page 54: Generalities

    Safety Section 3.1 Generalities Generalities What Is in This Section? This section contains the following topics: Topic Page Introduction Standards and Terminology Basics EIO0000001505 12/2014...

  • Page 55: Introduction

    Additional standards-compliant safety functions  No need for external safety devices  Reduced wiring effort and space requirements  Reduced costs  The eXLhoist is compliant with the requirements of the standards in terms of implementation of safety functions. EIO0000001505 12/2014...

  • Page 56: Standards And Terminology

    Safety Standards and Terminology Overview The technical terms, terminology, and the corresponding descriptions in this manual normally use the terms or definitions in the relevant standards. In the field of Wireless Remote Control System, this includes, but is not limited to, terms such as safety function, safe state, fault, fault reset, failure, error, error message, warning, warning message, and so on.

  • Page 57: Basics

    Safety Basics Functional Safety Automation and safety engineering are 2 areas that were separate in the past but have recently become more and more integrated. The engineering and installation of complex automation solutions are greatly simplified by integrated safety functions. Usually, the safety engineering requirements depend on the application.
  • Page 58 Safety Safety standards: SIL - Safety Integrity Level The standard IEC 61508 defines 4 Safety Integrity Levels (SIL) for safety functions. SIL1 is the lowest level and SIL4 is the highest level. A hazard and risk analysis serves as a basis for determining the required SIL. This is used to decide whether the relevant function chain is to be considered as a safety function and which hazard potential it must cover.
  • Page 59 Safety The Probability of Failure on Demand (PFD) of low demand operation for different SILs are defined in IEC 61508 are as follows: Average Probability of a Dangerous Failure on Demand of the safety function SIL4 < 10 SIL3 ≥ 10 to <...
  • Page 60 Safety Probability of a Dangerous Hardware Failure Per Hour ≥ 3*10 to < 10 ≥ 10 to < 10 HFT - Hardware Fault Tolerance and SFF - Safe Failure Fraction Depending on the SIL for the safety system, the IEC 61508 standard requires a specific HFT in connection with a specific proportion of safe failures SFF.

  • Page 61: Description And Safety Function Capability

    Safety Section 3.2 Description and Safety Function Capability Description and Safety Function Capability What Is in This Section? This section contains the following topics: Topic Page Wireless Remote Control System Safety Functions Are Part of an Overall System Getting and Operating the Safety Function E-STOP STOP Function Standard Motion &...

  • Page 62: Overall System

    Safety Wireless Remote Control System Safety Functions Are Part of an Overall System Overview The qualitative and quantitative safety objectives determined by the final application require some adjustments to ensure safe use of the safety functions. The integrator of the Wireless Remote Control System is responsible for these additional changes (for example, managing the mechanical brake on the motor).

  • Page 63: Getting And Operating The Safety Function

    Performance Level (PL). The eXLhoist libraries are available from www.schneider-electric.com. EIO0000001505 12/2014...

  • Page 64: E-Stop

    The standard E-STOP function of eXLhoist is limited to a stop category 0 according to IEC 60204- 32. If some applications require an E-STOP function with a stop category 1, then a safety relay type Preventa XPS ATE or XPS AV or similar must be used.

  • Page 65: Stop Function

    Safety STOP Function Overview For general descriptions, refer to STOP function (see page 123). The undesired event of the STOP function is masking of STOP activation. The safe state of the STOP function is to open safety relays. Function Installation IEC 60204-32 IEC 61508 IEC 62061...

  • Page 66: Standard Motion & Auxiliary Functions

    (see page 131) and Auxiliary functions (see page 133). A relay assignment can be done for the Remote Device motion buttons with the eXLhoist Configuration Software. An UOC relay (see page 105) can be associated to a motion axis (and its motion relays) thanks to the eXLhoist Configuration Software.

  • Page 67: Safeguarding

    For general description, refer to Safeguarding function (see page 107). Safeguarding can be assigned to a motion direction thanks to the eXLhoist Configuration Software. The undesired event of Safeguarding function is the no disabling of motion buttons. Safeguarding limit switches contacts must be NC contacts.

  • Page 68: Priority Of Safety Functions

    Safety Priority of Safety Functions Overview Priority of safety functions Safety functions E-STOP STOP Safeguarding Standard motion & auxiliary functions EIO0000001505 12/2014...

  • Page 69: Safe State Of The Wireless Remote Control System

    Safety Safe State of the Wireless Remote Control System Overview Safe states of the Base Station are: SAFE-STOP failure: if a failure is detected by the Base Station, the Base Station opens safety  relays with a stop category 0 and stops the radio communication with the Remote Device. SAFE-STOP radio: if the Base Station looses the communication with the Remote Device, the ...

  • Page 70: Response Time And Process Safety Time (Pst)

    Safety Response Time and Process Safety Time (PST) Overview The maximum Process Safety Time (PST) of STOP function is 550 ms according to IEC 60204-32 Ed.2 §9.2.7.3. This PST of 550 ms is taken into account for all safety functions. The PST allocation So 250 ms are allocated for contactors / drives of the hoisting system.

  • Page 71: Legal Rfu (Recommendation For Use)

    Safety Legal RFU (Recommendation for Use) Overview According to the machinery directive 2006/42/EC and the amendment - RECOMMENDATION FOR USE n° CNB/M/11.050 rev02, functional test (automatic or manual) shall be performed within the following test intervals: At least every month for PL e with category 3 or category 4 (according to EN ISO 13849-1) or ...

  • Page 72: Summary Of The Reliability Study

    NOTE: The table above is not sufficient to evaluate the PL of the hoisting system. The PL evaluation has to be done at the system level. The fitter of the integrator of the eXLhoist has to do the PL evaluation by including sensors and actuators data numbers from the table above.

  • Page 73: Functional Safety Function Commissioning

    Safety Section 3.3 Functional Safety Function Commissioning Functional Safety Function Commissioning What Is in This Section? This section contains the following topics: Topic Page Safety Parameters and Steps to Configure the Safety Functions Machine Signature EIO0000001505 12/2014...

  • Page 74: Safety Parameters And Steps To Configure The Safety Functions

    No commissioning STOP Safety relays cannot be commissioned Motion & auxiliary functions Safeguarding Some passwords/codes can be configured on the eXLhoist Configuration Software: E-STOP code sequence on the Remote Device  Start code sequence on the Remote Device  Transfer password: ...

  • Page 75: Machine Signature

    The test must cover all Wireless Remote Control System-specific safety configured monitoring functions and global safety integrated functionality in eXLhoist. Condition Prior to Acceptance Test The machine is wired up correctly.
  • Page 76 Print, save, and sign the acceptance report. Acceptance Report eXLhoist Configuration Software and Microsoft® Excel are required to create the acceptance report. The acceptance report is the safety signature of the Wireless Remote Control System. The acceptance report provides a final private report when the Wireless Remote Control System has been configured as Safe and declared Safe during operation.

  • Page 77: Functional Safety Requirements For Maintenance

    Safety Section 3.4 Functional Safety Requirements for Maintenance Functional Safety Requirements for Maintenance What Is in This Section? This section contains the following topics: Topic Page Maintenance Base Station or Remote Device Replacement Changing Machine Equipment EIO0000001505 12/2014...

  • Page 78: Maintenance

    Safety Maintenance E-STOP By way of preventive maintenance and according to the Recommendation For Use (see page 71), the E-STOP and the STOP function must be activated at least once a month. The Remote Device and the Base Station must be turned off and then on again before carrying out this preventive maintenance.

  • Page 79: Base Station Or Remote Device Replacement

    Safety Base Station or Remote Device Replacement Overview You can replace the Base Station part and the Remote Device part. If you replace the Base Station or the Remote Device configured in Single, you will not lose your safety configuration thanks to the maintenance / device replacement procedure but you need to repeat the acceptance test to avoid incorrect wiring or incorrect behavior of the safety function.

  • Page 80: Changing Machine Equipment

    Safety Changing Machine Equipment Overview If you need to change any part of the hoisting system (contactor, drive, …) you must repeat the acceptance test. NOTE: For more product information, see the installation part (see page 81). EIO0000001505 12/2014...

  • Page 81: Chapter 4 Installation And Wiring

    Harmony eXLhoist Installation and Wiring EIO0000001505 04/2014 Chapter 4 Installation and Wiring Installation and Wiring What Is in This Chapter? This chapter contains the following sections: Section Topic Page Base Station Installation Base Station Wiring Functionalities Description Remote Device Installation...

  • Page 82: Base Station Installation

    Installation and Wiring Section 4.1 Base Station Installation Base Station Installation Base Station Installation Precaution Installation Precaution Example of a recommended Base Station location: Base Station location: The Base Station must be installed vertical, with the cable at the bottom. EIO0000001505 12/2014...
  • Page 83 Installation and Wiring Consider the wiring limitation and the radio communication limitation to choose the Base Station location. Do not create obstacle between the Base Station and the Remote Device to optimize the radio communication level. The Base Station must not be installed inside closed metal containers. To prevent communication perturbation: Do not place cables or metallic parts in front of the Base Station cover.
  • Page 84 Installation and Wiring WARNING UNINTENDED EQUIPMENT OPERATION Use appropriate safety interlocks where personnel and/or equipment hazards exist.  Use the sensor and actuator power supplies only for supplying power to the sensors or  actuators connected to the device. Power line must be wired and protected with fuse or thermal magnetic switch (ex: Schneider- ...
  • Page 85 Installation and Wiring Step Action Introduce the 4 screws in the dedicated holes (legend G): Screw the 4 mounting screws. Install the Base Station cover. Screw the 4 screws to fasten the Base Station cover. Use the ZARC09 silent blocs in case of applications with severe vibration constraints. EIO0000001505 12/2014...

  • Page 86: Base Station Wiring

    Installation and Wiring Section 4.2 Base Station Wiring Base Station Wiring What Is in This Section? This section contains the following topics: Topic Page Base Station Wiring Wiring Best Practices Factory Setting Description EIO0000001505 12/2014...

  • Page 87: Base Station Wiring

    Installation and Wiring Base Station Wiring ZARB•W Wiring procedure: Step Action Unscrew the 4 screws at the bottom of the Base Station. Remove the cover and insert a cable gland. Remove the caps. Introduce the cable through the Base Station dedicated hole. Connect the wires in the dedicated connectors.
  • Page 88 Installation and Wiring ZARB•H The input/output are wired to the connector (except the safeguarding inputs). To connect the Base Station, respect the connector description: If the ZARC03 external antenna is used, refer to the dedicated Instruction Sheet (see page Safeguarding Inputs Safeguarding inputs wiring procedure: Step Action...
  • Page 89 Installation and Wiring Input/Output Possible uses (Depending of the configuration) Q10…Q16 (NO type) Auxiliary relays (see page Q17, Q18 (NO+NC type) Selector (see page 102) (see page 105) Specific relays (see page 109) Power Supply NOTICE INOPERABLE EQUIPMENT The ZARB•H Base Station must be powered with a voltage: From 24 Vac -15% to 48 Vac +10% with frequency of 50 Hz -6%/+4% and frequency of 60 Hz ...
  • Page 90 Installation and Wiring General Wiring Rules The I/O and power supply cables should be AWG 16 (cross-sectional conductor area = 1.3 mm The I/O and power supply cable lengths should not exceed 20 m (65.6 ft). For more details, refer to Wiring Best Practices (see page 91).

  • Page 91: Wiring Best Practices

    Installation and Wiring Wiring Best Practices Overview This section describes the wiring guidelines and associated best practices to be respected when using the system. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Disconnect all power from all equipment including connected devices prior to removing any ...
  • Page 92 Installation and Wiring Protective Ground (PE) on the Backplane The protective ground (PE) is connected to the conductive backplane by a heavy-duty wire, usually a braided copper cable with the maximum allowable cable section. WARNING IMPROPER GROUNDING CAN CAUSE UNINTENDED EQUIPMENT OPERATION Use cables with insulated shielded jackets for I/O signals.
  • Page 93 Installation and Wiring WARNING UNINTENDED EQUIPMENT OPERATION Power line must be wired and protected with fuse or thermal magnetic switch (ex: Schneider- Electric GV2) in compliance with local and national regulatory requirements for the rated current and voltage of the particular equipment. Failure to follow these instructions can result in death, serious injury, or equipment damage.

  • Page 94: Factory Setting Description

    Installation and Wiring Factory Setting Description General Parameters General Label Factory setting value Parameter Start access sequence (see page 192) Enable: 5, 6, 5, 6 E-STOP RESET sequence (see page 192) Disable Standby Time-out (see page 193) 15 minutes Power saving Time-out (see page 193) 15 minutes...
  • Page 95 Installation and Wiring Label Wiring description Factory setting description IN15 Limit switch input (for button 5) When IN15 is activated, the relay 7 is OFF IN16 Limit switch input (for button 5 +7) When IN16 is activated, the relays 7 and 9 are OFF IN17 Limit switch input (for button 6) When IN17 is ON, the relay 8 is OFF...
  • Page 96 Installation and Wiring Auxiliary Relays Base Station wiring: General Label Wiring description Factory setting description Auxiliary relay 10 CC_10 Common Selector Relay 10 is ON when the Selector (button 10) is CT_10 Output (NO type) in position 1 or 1+2 Auxiliary relay 11 CC_11 Common Relay 11 is ON when the Selector (button 10) is...
  • Page 97 Installation and Wiring Remote Device: References ZART8L ZART8D ZARB12• Number of buttons 11 (8 configurable) 11 (8 configurable) 15 (12 configurable) Power Supply and PE Base Station wiring: Label Wiring description Factory setting description Protected earth ground AC_Neutral /- Base Station power supply - AC_Phase /+ Safety Base Station wiring:...

  • Page 98: Functionalities Description

    Installation and Wiring Section 4.3 Functionalities Description Functionalities Description What Is in This Section? This section contains the following topics: Topic Page Motion/Auxiliary Relays Selector Detected Applicative Alarm Unintended Operating Control (UOC) Function Safeguarding Function Special Functions Safety Relay EIO0000001505 12/2014...

  • Page 99: Motion/Auxiliary Relays

    If more than 6 motion/auxiliary relays switching are requested at the same time, then they are actuated in successive switching every 20 ms (except for UOC relays). You can configure the motion/auxiliary relays with the eXLhoist Configuration Software (see page 194).
  • Page 100 Installation and Wiring Q10…Q16 motion/auxiliary relay wiring (NO type only) Q17, Q18 auxiliary relay wiring (NO+NC type) WARNING UNINTENDED EQUIPMENT OPERATION Power line must be wired and protected with fuse or thermal magnetic switch (ex: Schneider- Electric GV2) in compliance with local and national regulatory requirements for the rated current and voltage of the particular equipment.
  • Page 101 Installation and Wiring Auxiliary Wiring The auxiliary buttons can be used, for example, to manage a: Vacuum/magnetic function (see page 221)  Room lighting function (see page 224)  Selector switch function (see page 102)  Supplementary motion  The motion/auxiliary relays output cable length should not exceed 20 m (65.6 ft). Factory Setting For details on factory setting (wiring and configuration), refer to factory setting description (see page...

  • Page 102: Selector

    (hook/trolleys). In TANDEM configuration, no relays are associated with the selector button. The button is used to select directly which Base Station are piloted. You can configure the selector with the eXLhoist Configuration Software (see page 194). General Wiring Rules The I/O and power supply cables should be AWG 16 (cross-sectional conductor area = 1.3 mm...

  • Page 103: Detected Applicative Alarm

    Over wind pre-alarm Over wind alarm Over speed alarm Generic alarm You can configure the detected applicative alarm inputs with the eXLhoist Configuration Software (see page 199). General Wiring Rules The I/O and power supply cables should be AWG 16 (cross-sectional conductor area = 1.3 mm The I/O and power supply cable lengths should not exceed 20 m (65.6 ft).
  • Page 104 Installation and Wiring Wiring Wiring diagram for the detected applicative alarm devices: 1-6 Detected applicative alarm sensors EIO0000001505 12/2014...

  • Page 105: Unintended Operating Control (Uoc) Function

    The UOC delay time must be longer than the drive deceleration time. Failure to follow these instructions can result in death, serious injury, or equipment damage. You can configure the UOC with the eXLhoist Configuration Software (see page 194). EIO0000001505 12/2014...
  • Page 106 Installation and Wiring General Wiring Rules The I/O and power supply cables should be AWG 16 (cross-sectional conductor area = 1.3 mm The I/O and power supply cable lengths should not exceed 20 m (65.6 ft). For more details, refer to Wiring Best Practices (see page 91).

  • Page 107: Safeguarding Function

    Disable the high speed of the direction when the hoist system is near the maximum position.  These inputs are associated to motion buttons. Once a limit switch is opened, the associated motion relay(s) is(are) switched OFF. You can configure the limit switches with the eXLhoist Configuration Software (see page 194). Installation Principle...
  • Page 108 Installation and Wiring Wiring Wiring diagram for the detected safeguarding devices: 1-6 Limit switches Factory Setting For details on factory setting (wiring and configuration), refer to factory setting description (see page 94). EIO0000001505 12/2014...

  • Page 109: Special Functions

    This relay is switched ON only in TANDEM configuration and only when the 2 Base stations are selected. This relay can be used in case of inhibition of anticollision in TANDEM configuration. You can configure the specific relays with the eXLhoist Configuration Software (see page 194).
  • Page 110 Installation and Wiring General Wiring Rules The I/O and power supply cables should be AWG 16 (cross-sectional conductor area = 1.3 mm The I/O and power supply cable lengths should not exceed 20 m (65.6 ft). For more details, refer to Wiring Best Practices (see page 91).

  • Page 111: Safety Relay

    Installation and Wiring Safety Relay IN0 Safety Loop Input The IN0 input is dedicated to check the correct actuator functionality with the auxiliary contact state. The E-STOP function can reach up to SIL 3 level only if all the relevant auxiliary contacts are connected between the IN0 input and the S2_S3 port terminal.

  • Page 112: Remote Device Installation

    Installation and Wiring Section 4.4 Remote Device Installation Remote Device Installation What Is in This Section? This section contains the following topics: Topic Page Customize The Remote Device First Commissioning EIO0000001505 12/2014...

  • Page 113: Customize The Remote Device

    Installation and Wiring Customize The Remote Device Overview The Wireless Remote Control System is delivered with a factory configuration. Use the label set to customize the remote buttons in accordance with the motion/auxiliary configuration. For details on factory setting (wiring and configuration), refer to factory setting description (see page 94).

  • Page 114: First Commissioning

    The following procedures describe the first commissioning of a Wireless Remote Control System from a pack (Base Station + Remote Device). The installation must be in accordance to the factory setting (see page 94). In other case, refer to eXLhoist Configuration Software (see page 201) and the Discovery procedure description (see page 137).
  • Page 115 Installation and Wiring Step Action Press only the ON/START/Horn button more or equal than 1 s. Result: The Remote Device displays the ID list of detected Base Station: Selects the ID of the new Base Station with buttons 5 and 6. Press the button 7 (trigger) to validate.
  • Page 116 Installation and Wiring Step Action Press the button 7 (trigger) to validate. Result: The Remote Device proposes to load the Configuration File from the Base Station to the Remote Device. Select the validation cell (check symbol) with buttons 1 and 2. Press the button 7 (trigger) to validate.

  • Page 117: Chapter 5 Using The Wireless Remote Control System

    Harmony eXLhoist Using The Wireless Remote Control System EIO0000001505 04/2014 Chapter 5 Using The Wireless Remote Control System Using The Wireless Remote Control System What Is in This Chapter? This chapter contains the following sections: Section Topic Page Basic Uses...

  • Page 118: Basic Uses

    Using The Wireless Remote Control System Section 5.1 Basic Uses Basic Uses What Is in This Section? This section contains the following topics: Topic Page Main Modes Diagram Power ON E-STOP STOP START Power OFF EIO0000001505 12/2014...

  • Page 119: Main Modes Diagram

    Using The Wireless Remote Control System Main Modes Diagram Main Modes Diagram The following diagram presents the main modes of the Wireless Remote Control System: EIO0000001505 12/2014...

  • Page 120: Power On

    Using The Wireless Remote Control System Power ON Overview The aim is to describe how to power ON the Wireless Remote Control System. Triggering Procedure Step Action Check that the Remote Device is powered OFF. Power ON the Base Station. Press only the ON/START/Horn button more or equal than 1 s.

  • Page 121: E-Stop

    Using The Wireless Remote Control System E-STOP Overview The E-STOP function leads to go to the safe position of the Wireless Remote Control System when the operator presses the E-STOP red mushroom button. In E-STOP mode, the motion/auxiliary relays and the safety relays are OFF. NOTE: The Remote Device cannot go to the E-STOP mode while the E-STOP function is not operational (E-STOP LED is OFF).
  • Page 122  Press the button 7 (trigger).  Result: The Wireless Remote Control System is in STOP mode (see page 123). Specifics Information You can configure the E-STOP restart code sequence in the eXLhoist Configuration Software (see page 191). EIO0000001505 12/2014...

  • Page 123: Stop

    The OFF/STOP button is pressed (the Wireless Remote Control System was previously in  START mode). No button pressed for more than the configured time-out (Standby time-out) configured in  eXLhoist Configuration Software (see page 191). Wireless connection lost (out of range for example). ...
  • Page 124 (see page 143).  Power OFF the Remote Device (see page 128).  Go to START mode (see page 125).  Specifics Information You can configure the Time-Out Auto-Standby duration in the eXLhoist Configuration Software (see page 191). EIO0000001505 12/2014...

  • Page 125: Start

    Using The Wireless Remote Control System START Overview The START mode is the only mode in which: You can command the motions (see page 131).  You can command the auxiliary function (see page 133).  You can command the horn (see page 136).
  • Page 126 Using The Wireless Remote Control System Beacon description in the operating modes: (example with ZART•D) Step Hoisting system ZART•D signaling Before Power ON STOP mode The motions are not enabled yet. Between STOP mode and START mode: The ZART•D vibrate facility is ...
  • Page 127 The Wireless Remote Control System goes automatically to STOP mode when no button  pressed for more than the configured time-out (standby time-out). Specifics Information You can configure the optional start sequence and the Horn duration during start in the eXLhoist Configuration Software (see page 191).

  • Page 128: Power Off

    Using The Wireless Remote Control System Power OFF Overview This function switches OFF the Remote Device. Triggering Procedure Required conditions: The Wireless Remote Control System must be in STOP mode. The "Power OFF function" is triggered in the following cases: The OFF/STOP button is pressed.
  • Page 129 From this mode, you can: Power ON the Remote Device (see page 120).  Charge the Remote Device battery (see page 143).  Specifics Information You can configure the Power-saving time out in the eXLhoist Configuration Software (see page 191). EIO0000001505 12/2014...

  • Page 130: Functionalities

    Using The Wireless Remote Control System Section 5.2 Functionalities Functionalities What Is in This Section? This section contains the following topics: Topic Page Standard Motion Auxiliary Function Selector Horn EIO0000001505 12/2014...

  • Page 131: Standard Motion

    Using The Wireless Remote Control System Standard Motion Overview In START mode, the motion buttons activate the associated motion relays that command the hoisting system movements. Triggering Procedure Required conditions: The Wireless Remote Control System must be in START mode (see page 125).
  • Page 132 Using The Wireless Remote Control System Specifics Information In the eXLhoist Configuration Software, you can configure: Motion/auxiliary buttons associated to relays (see page 194).  Motion/auxiliary buttons interlocking (see page 198).  EIO0000001505 12/2014...

  • Page 133: Auxiliary Function

    Release Release procedure: Step Action Release the auxiliary button. Result: The associated relays are switched OFF. Specifics Information In the eXLhoist Configuration Software, you can configure: Motion/auxiliary buttons associated to relays (see page 194).  Motion/auxiliary buttons interlocking (see page 198).

  • Page 134: Selector

    Using The Wireless Remote Control System Selector Description There are 3 different configurations to use the selector auxiliary button: Bridge selector (3 positions) in TANDEM configuration: to manage 2 bridges by using 2 Base  stations. Trolley selector (2 or 3 positions): to manage 2 trolleys with one Base Station. ...
  • Page 135 Specifics Information At the first Power ON, the Selector position is 1. For further Power ON, the Selector position is the last known Selector position. You can configure the Selector in the eXLhoist Configuration Software (see page 194). EIO0000001505 12/2014...

  • Page 136: Horn

    The Remote Device has no specific result. Release Release procedure: Step Action Release the ON/START/Horn button. Result: The “Horn” relay is switched OFF. Specifics Information The Horn duration during start can be configured in the eXLhoist Configuration Software (see page 193). EIO0000001505 12/2014...

  • Page 137: Discovering

    Using The Wireless Remote Control System Section 5.3 Discovering Discovering Discovering Overview The discovering function is developed to be as automatic as possible. This function manages 2 different tasks: The pairing of the system: association between a Remote Device and a Base Station ...
  • Page 138 Using The Wireless Remote Control System Discovering Diagram The following diagram presents the detailed Discovering function: Pairing The pairing is the action to associate a Base Station with a Remote Device. Each Base Station have a unique ID. The pairing test is launched at each Remote Device power ON. As long as the pairing test is OK, the validation procedure is not requested to the operator.
  • Page 139 Using The Wireless Remote Control System Configuration File The Configuration File is stored in the Remote Device and in the Base Station. The Configuration File can be created or modified in the eXLhoist Configuration Software (see page 161). It contains: The Remote Device reference ...

  • Page 140: How To Modify The Configuration

    It is recommended to redo an Acceptance Test (see page 75). Configuration File load With a ZART8L After the modification of the configuration with the eXLhoist Configuration Software: Step Action Power ON the Remote Device. The Configuration File is automatically loaded from the Remote Device to the Base Station.
  • Page 141 Using The Wireless Remote Control System Configuration File load With a ZART•D After the modification of the configuration with the eXLhoist Configuration Software: Step Action Power ON the Remote Device. Result: The Remote Device propose to load the Configuration File from the Base Station to the Remote Device.
  • Page 142 Using The Wireless Remote Control System Step Action If the Configuration File has a transfer password, a padlock is displayed: Enter the Configuration File transfer code with the buttons 1 to 6. The default transfer password is 5, 6, 5, 6. Press the button 7 (trigger) to validate.

  • Page 143: Remote Device Charge

    Using The Wireless Remote Control System Section 5.5 Remote Device Charge Remote Device Charge Remote Device Charge Required Conditions The Remote Device must only be charged indoor with the ZARC01 charger.  The Remote Device must be in STOP mode or Power OFF. ...
  • Page 144 Using The Wireless Remote Control System Procedure Step Action Power OFF the Remote Device. On the bottom of the Remote Device, remove the protective cap. Remote Device battery charge connector Protective cap Connect the charger to the Remote Device battery charge connector. Plug the charger to the dedicated power source.
  • Page 145 Using The Wireless Remote Control System Step Action Wait for around 15 minutes. During the charge: ZART8L: the battery LED is flashing.  ZART•D: the blinking battery symbol indicates the battery level:  The battery is fully charged when: ZART8L: the battery LED is permanently ON. ...
  • Page 146 Using The Wireless Remote Control System EIO0000001505 12/2014...

  • Page 147: Chapter 6 Diagnostic

    Harmony eXLhoist Diagnostic EIO0000001505 04/2014 Chapter 6 Diagnostic Diagnostic What Is in This Chapter? This chapter contains the following sections: Section Topic Page Base Station Diagnostic ZART•D Diagnostic ZART8L Diagnostic EIO0000001505 12/2014...

  • Page 148: Base Station Diagnostic

    Diagnostic Section 6.1 Base Station Diagnostic Base Station Diagnostic Diagnostic Description The Base Station have 3 LED indicators: Color State Description STATUS Green Blinking The Wireless Remote Control System is working properly. Base Station Power OFF or internal fault detected. Yellow No communication between the Base Station and the Remote Device.

  • Page 149: Zart•D Diagnostic

    Diagnostic Section 6.2 ZART•D Diagnostic ZART•D Diagnostic What Is in This Section? This section contains the following topics: Topic Page Diagnostic Mode Radio Communication Indicator Battery Level of the Remote Device E-STOP LED Applicative Alarms Signals Detected Failure Displays EIO0000001505 12/2014...

  • Page 150: Diagnostic Mode

    Diagnostic Diagnostic Mode Overview To test the Wireless Remote Control System configuration, the ZART•D has a specific diagnostic mode display. Procedure to Activate the Diagnostic Mode The diagnostic mode on the ZART•D indicates the inputs and relays states of the Base Station. Step Action Go to STOP mode...
  • Page 151 Diagnostic Procedure to Leave the Diagnostic Mode Step Action Power OFF the Remote Device EIO0000001505 12/2014...

  • Page 152: Radio Communication Indicator

    Diagnostic Radio Communication Indicator ZART•D Display ZART•D radio communication level with the Base Station High Medium No radio communication EIO0000001505 12/2014...

  • Page 153: Battery Level Of The Remote Device

    Diagnostic Battery Level of the Remote Device ZART•D Display Description Battery charge level is high Battery charge level is medium Battery charge level is low This display occurs at least 10 minutes before the Remote Device cannot properly work. In addition, the Remote Device vibrate facility is activated for 1 second. EIO0000001505 12/2014...

  • Page 154: E-Stop Led

    Diagnostic E-STOP LED Description E-STOP LED Description Permanently ON E-STOP is operational and not triggered. Blinking at a frequency of 1 Hz. E-STOP is operational and triggered. Permanently OFF E-STOP is not operational. EIO0000001505 12/2014...

  • Page 155: Applicative Alarms Signals

    Diagnostic Applicative Alarms Signals Overview Some devices can be connected to the ZARB18• Base Station to provide detected applicative alarms signals that can be displayed in the ZART•D. ZART•D When applicative alarms signals come from ZARB18• Base Station, the ZART•D Remote Device involves a symbol display and 3 seconds of vibration every 10 minutes as long as the alarm signal is active.

  • Page 156: Detected Failure Displays

    Diagnostic Detected Failure Displays ZART•D The ZART•D Remote Device can display the following symbols: Display Status Description Blinking Configuration File download failure detected Blinking Configuration File upload failure detected Blinking Remote Device failure detected Blinking Remote Device battery charge failure detected EIO0000001505 12/2014...

  • Page 157: Zart8L Diagnostic

    Diagnostic Section 6.3 ZART8L Diagnostic ZART8L Diagnostic ZART8L LED Diagnostic Overview This section describes the ZART8L Display LEDs (see page 28). LED Status Chronogram The following diagram presents the different status of the ZART8L LEDs: EIO0000001505 12/2014...
  • Page 158 Diagnostic Label Status Normal blink Fast blink Flash step 1 Flash step 2 Reverse flash step 1 Start LED Label Status Description The system is in START mode with radio operational Normal blink Radio not established or START mode not yet confirmed Reverse flash step 1 A password has not yet been provided &...
  • Page 159 Diagnostic Charger ZARC01 connected Once the Remote Device is connected to the battery charger, the battery LED flashes 3 times (E label = FLASH_STEP_1). After the 3 flash, the battery LED status changes to the following ones: Label Status Description Battery charge level is full (No need to charge or end of charge) Flash step 1 Battery charge in progress...
  • Page 160 Diagnostic Configuration file download: During the transfer of a Configuration File (from the Remote Device to the Base Station): The START LED is in status E = Flash step 1  The “2” LED is in status F = Flash step 2 ...

  • Page 161: Chapter 7 Exlhoist Configuration Software

    Harmony eXLhoist eXLhoist Configuration Software EIO0000001505 04/2014 Chapter 7 eXLhoist Configuration Software eXLhoist Configuration Software What Is in This Chapter? This chapter contains the following sections: Section Topic Page Introduction to eXLhoist Configuration Software User Interface Project Management Configuration EIO0000001505 12/2014...

  • Page 162: Introduction To Exlhoist Configuration Software

    Configuration Software Section 7.1 Introduction to eXLhoist Configuration Software Introduction to eXLhoist Configuration Software What Is in This Section? This section contains the following topics: Topic Page What is eXLhoist Configuration Software? Connect a Remote Device to the PC...

  • Page 163: What Is Exlhoist Configuration Software

    Configuration Software What is eXLhoist Configuration Software? Introduction eXLhoist Configuration Software is a graphic user interface allowing you to manage the configuration of the Wireless Remote Control System. Software Features Main software features of eXLhoist Configuration Software: Standard Windows® interface ...
  • Page 164 Configuration Software Conventions The following typographic conventions are used in this operation guide. Format Represents Bold For user input, enter words or phrases shown in bold as they appear. Menu names and options, commands and toolbar names, and dialog box names and options are also shown in bold type.

  • Page 165: Connect A Remote Device To The Pc

    Configuration Software Connect a Remote Device to the PC Introduction The connection is made using the RJ45 to USB converter cable. It is recommended to Power OFF the Remote Device before connecting it to the PC Description The figure illustrates the connection to a personal computer:...
  • Page 166 Configuration Software As long as the Remote Device is connected to the PC: ZART•D: a dedicated screen is displayed ZAR8L: The Start LED is flashing. EIO0000001505 12/2014...

  • Page 167: Installation

     Windows® XP SP3 32 bits / 7 Pro 32 bits  Installation Process To install eXLhoist Configuration Software, follow the steps below: Step Action Double-click the program file (setup.exe). If the .NET® framework 3.5 SP1 is not already installed, the installer automatically installs it.

  • Page 168: User Interface

    Configuration Software Section 7.2 User Interface User Interface What Is in This Section? This section contains the following topics: Topic Page Starting Screen Main Window Status Bar Toolbar Menu Bar Workspace EIO0000001505 12/2014...

  • Page 169: Starting Screen

    Configuration Software Starting Screen Introduction The eXLhoist Configuration Software starting window is displayed at software launching. It provides easy access to the main functions: Create a new project.  Open an existing project.  Connect a Remote Device. ...

  • Page 170: Main Window

    Configuration Software Main Window Introduction The eXLhoist Configuration Software main window provides access to menus and commands, windows and toolbars, and views of an application. Description The illustration shows the eXLhoist Configuration Software main window: EIO0000001505 12/2014...

  • Page 171: Status Bar

    Configuration Software Status Bar Introduction The status bar is a panel at the bottom of the main window that displays information about the application and the connected device. The status bar can be turned on or off by selecting View →...

  • Page 172: Toolbar

    The toolbar can be turned on or off by selecting View → Toolbar from the menu bar. Description The illustration shows the eXLhoist Configuration Software toolbar: Element Description Go to Start Page: Displays the start page, any opened project must be closed. If the project is not saved, a dialog box asks to save the project.

  • Page 173: Menu Bar

    Communication Available to manage the communication-related operation. Device Available to manage the Transfer Configuration File Password (see page 183). Tools Available to switch the language of the eXLhoist Configuration Software. Help Available to manage the Help and About of the eXLhoist Configuration Software. EIO0000001505 12/2014...

  • Page 174: Workspace

    Configuration Software Workspace Introduction The eXLhoist Configuration Software workspace provides access to the connected remote parameters. Description The illustration shows the eXLhoist Configuration Software workspace: The following tabs are available from the workspace: Parameters (see page 191)  Relays Assignment...

  • Page 175: Project Management

    Project Management What Is in This Section? This section contains the following topics: Topic Page Diagram Starting and Exiting eXLhoist Configuration Software Creating a Project Edit a Connection Project Passwords Management Load the Configuration into the Remote Device Save a Project...

  • Page 176: Diagram

    Configuration Software Diagram Uses Cases The main use cases of the eXLhoist Configuration Software are: Create a project.  Open an existing project.  Open a new project using data from remote connected.  Save project.  Close project.
  • Page 177 Configuration Software The diagram illustrates the use cases: EIO0000001505 12/2014...

  • Page 178: Starting And Exiting Exlhoist Configuration Software

    Action Select File → Exit from the main menu. If there is no change, the application closes and eXLhoist Configuration Software exits to the Windows® desktop. If there are changes, an exit dialog box is displayed prompting you to save changes.

  • Page 179: Creating A Project

    Configuration Software Creating a Project Overview As shown in the eXLhoist Configuration Software diagram, there are 3 ways to start a project: Create a new project with default values (see page 179).  Open an existing project (see page 180).
  • Page 180 Configuration Software Open an Existing Project Follow the procedure to open an existing project from your PC: Step Action From the starting screen, click Open a project button. Note: From the main menu, select File → Open. A browser window is displayed.
  • Page 181 Configuration Software Step Action If the configuration in the Remote Device has a transfer Configuration File password, a window is displayed. Enter the Transfer Password (see page 183) with the keyboard of the PC. Click Enter. Wait during the transfer.

  • Page 182: Edit A Connection

    Configuration Software Edit a Connection Overview Follow the procedure to modify the communication settings for the connected device: Step Action Connect a Remote Device to the PC (see page 165). From the main menu, select Communication → Edit Connection.

  • Page 183: Project Passwords Management

    Configuration Software Project Passwords Management Overview You can configure 2 passwords to the project: The transfer password of the Configuration File  The project password  Transfer Password The transfer password is asked before each Configuration File transfer. After a modification of the system configuration...
  • Page 184 Configuration Software Project Password The project password is asked before opening a locked project. Follow the procedure to create or modified the project password: Step Action From the main menu, select File → Password → Project Password. Result: A window is displayed.

  • Page 185: Load The Configuration Into The Remote Device

    Configuration Software Load the Configuration into the Remote Device How To ... Follow the procedure to load the configuration from the PC to the Remote Device: Step Action Connect a Remote Device to the PC (see page 165). Create or open a project.

  • Page 186: Save A Project

    Configuration Software Save a Project How To ... Follow the procedure to save the project file on the PC: Step Action From the main menu, select File → Save. Result: A browser window is displayed. Choose the directory. Click Save.

  • Page 187: Export To Pdf

    Configuration Software Export to PDF How To ... Follow the procedure to export the configuration to a PDF file: Step Action From the main menu, select File → Export → Export to PDF. Result: A browser window is displayed.

  • Page 188: Configuration

    Configuration Software Section 7.4 Configuration Configuration What Is in This Section? This section contains the following topics: Topic Page Device Identity Parameters Relay Assignment Interlocking Detected Applicative Alarms EIO0000001505 12/2014...

  • Page 189: Device Identity

    Configuration Software Device Identity Overview From this tab, you can read generic information from the Remote Device: EIO0000001505 12/2014...
  • Page 190 Manufacturer www.schneider-electric.com DTM Version Version of the DTM. Configuration Information Version of the eXLhoist Configuration Software used at the project creation Creation Version time (Never change after). Configuration Information Version of the eXLhoist Configuration Software used at the last project Last Modification Version modification time.

  • Page 191: Parameters

    Configuration Software Parameters Overview In this tab, you can configure the Wireless Remote Control System parameters. EIO0000001505 12/2014...
  • Page 192 Configuration Software Identification Setting You can select the Wireless Remote Control System configuration between: SINGLE  TANDEM  You must enter the Base Station ID: Format: 00 80 F4 0X XX XX (0X XX XX is an hexadecimal value from 0 00 00 to 3 FF FF).
  • Page 193 Configuration Software Standby Time-out The Remote Device goes automatically from START mode to STOP mode if no buttons are pressed during the Standby Time-out delay. You can modify the duration: 1…60 minutes. The factory setting value is 15 minutes.

  • Page 194: Relay Assignment

    Configuration Software Relay Assignment Overview In this tab, you can: Configure the motion buttons.  Configure a selector.  Configure the auxiliary buttons.  Configure UOC function.  Configure the limit switches.  Configure the special functions.  EIO0000001505 12/2014...
  • Page 195 Configuration Software Restriction Due To Remote Device This tab is automatically modified according to the selected/connected Remote Device: Reference Disable relay column Disable limit switches Disable buttons rows group ZART8L 13...18 12…15+7 ZART8D 12…15+7 ZART12D Generic Description The main use of this tab is to configure the association between the buttons and the relays.
  • Page 196 When relays 1, 2 and 3 are OFF, the UOC delay starts. The relay 14 goes OFF when the UOC delay is expired. For more details, refer to UOC description (see page 105). NOTE: This functionality is available in the complete version of the eXLhoist Configuration Software. EIO0000001505 12/2014...
  • Page 197 For more details, refer to limit switches description (see page 107). NOTE: This functionality is available in the complete version of the eXLhoist Configuration Software. Special Functions Configuration The special functions configuration consists in associate a special function to a relay.

  • Page 198: Interlocking

    Configuration Software Interlocking Overview In this tab, you can configure the buttons combinations that cannot operate simultaneously. Step Action Click a cell to interlock (or not) 2 buttons (or buttons combinations). Result: When the buttons are interlocked, the empty cell has now an associated symbol Example of the factory setting: The button 1 and 2 are associated to the same axis, for the opposites directions.

  • Page 199: Detected Applicative Alarms

    Configuration Software Detected Applicative Alarms Overview In this tab, you can configure the Applicative Alarm states. The Base Station can provide detected alarms information to the ZART•D. Voltage free sensors can be connected to Base Station. Step Action Click High or Low to select the active state of each alarm.
  • Page 200 Configuration Software EIO0000001505 12/2014...

  • Page 201: Chapter 8 Maintenance / Device Replacement

    Harmony eXLhoist Maintenance / Device Replacement EIO0000001505 04/2014 Chapter 8 Maintenance / Device Replacement Maintenance / Device Replacement What Is in This Chapter? This chapter contains the following sections: Section Topic Page Maintenance Device Replacement Remote Device Resets EIO0000001505 12/2014...

  • Page 202: Maintenance

    Maintenance / Device Replacement Section 8.1 Maintenance Maintenance Regular Cleaning Remote Device Cleaning When the surface or the frame of the display gets dirty, soak a soft cloth in water with a neutral detergent, wring the cloth tightly, and wipe the display. NOTICE EQUIPMENT DAMAGE Do not use paint thinner, organic solvents, or a strong acid compound to clean the equipment.

  • Page 203: Device Replacement

    Maintenance / Device Replacement Section 8.2 Device Replacement Device Replacement Overview The Configuration File management allows some device replacement, without tool. What Is in This Section? This section contains the following topics: Topic Page Base Station Replacement ZART•D Replacement ZART8L Device Replacement EIO0000001505 12/2014...

  • Page 204: Base Station Replacement

    Maintenance / Device Replacement Base Station Replacement New Base Station Replacement Follow the procedure to replace a Base Station by a new one: Step Action Execute a Remote Pairing Reset (see page 211). Install the new Base Station. Power ON the new Base Station. Place yourself with the Remote Device to an appropriate distance from the Base Station (around 10 m (32.8 ft)).
  • Page 205 Maintenance / Device Replacement Step Action Press the button 7 (trigger) to validate. Result: The Remote Device propose to load the Configuration File from the Base Station to the Remote Device. Select the cancel cell (X) with buttons 1 and 2. Press the button 7 (trigger) to validate.
  • Page 206 Maintenance / Device Replacement Step Action If the Configuration File has a transfer password, a padlock is displayed: Enter the Configuration File transfer code with the buttons 1 to 6. The default transfer password is 5, 6, 5, 6. Press the button 7 (trigger) to validate. Result: The Remote Device loads the Configuration File from the Remote Device to the Base Station.

  • Page 207: Zart•D Replacement

    Maintenance / Device Replacement ZART•D Replacement Replacement of a ZART•D by an out-of-the-box One Procedure to replace an out of work ZART•D by an out-of-the-box one: Step Action Power ON the Base Station. Place yourself with the Remote Device to an appropriate distance from the Base Station (around 10 m (32.8 ft)).
  • Page 208 Maintenance / Device Replacement Step Action Press the button 7 (trigger) to validate. Result: The Remote Device propose to load the Configuration File from the Base Station to the Remote Device. Select the validation cell (check symbol) with buttons 1 and 2. Press the button 7 (trigger) to validate.
  • Page 209 Maintenance / Device Replacement Replacement of a ZART•D by an Already Configured One Replacement of an out of work ZART•D by an already configured one: Step Action Do a Remote Factory Reset (see page 211). Execute the procedure Replacement of an out of Work ZART•D by a New One (see page 207).

  • Page 210: Zart8L Device Replacement

    Procedure to replace an out of work ZART8L: Step Action Connect the Remote Device to a PC (see page 165). Start the eXLhoist Configuration Software (see page 178). Open an existing project (see page 180). Select Communication → Store to Device.

  • Page 211: Remote Device Resets

    Maintenance / Device Replacement Section 8.3 Remote Device Resets Remote Device Resets Remote Device Resets Procedure Step Action Power ON the Remote Device. On the rear of the Remote Device, unscrew the 2 screws. Remove the cover. Press and maintain the reset button for the appropriate duration (see page 212).
  • Page 212 Maintenance / Device Replacement Remote Device rear view: Cover RJ45 connector Reset button Reset Information Title t = Reset button Remote Device reaction duration press Simple reset t < 5 s Remote Device reboot.  5 s ≤ t < 20 s Pairing reset Remote Device reboot.

  • Page 213: Appendices

    Harmony eXLhoist EIO0000001505 04/2014 Appendices EIO0000001505 12/2014...
  • Page 214 EIO0000001505 12/2014...

  • Page 215: Appendix A Architecture Examples

    Harmony eXLhoist Architecture Examples EIO0000001505 04/2014 Appendix A Architecture Examples Architecture Examples What Is in This Chapter? This chapter contains the following topics: Topic Page Tested Architectures Vacuum/Magnetic Application Example Room Lighting Application Example EIO0000001505 12/2014...

  • Page 216: Tested Architectures

    Architecture Examples Tested Architectures Overview Schneider Electric provides the basis of tested architecture. You can adapt these architectures to your individual requirements. NOTE: the architectures specified have been tested under actual service conditions. Your specific application requirements may be different from those assumed for these projects.
  • Page 217 Architecture Examples Description Schneider Electric has tested some possible architectures: Hoisting Trolley Translation E-STOP Motion Stop STOP category According To EN 61508 EN 61508 EN60204 EN 13849 EN 13849 Contactor Contactor SIL2/Cat 3 Contactor Cat 0 SIL3/Cat 4 SIL1/Cat 2 ATV32 ATV32 SIL3/Cat 4...
  • Page 218 Architecture Examples Safety Case 2 S1 is a wired E-STOP SIL2; The E-STOP of the Remote Device is SIL3. Drive1 and Drive2 are motor drives EIO0000001505 12/2014...
  • Page 219 Architecture Examples Safety Case 3 S1 is a wired E-STOP SIL2; The E-STOP of the Remote Device is SIL3. Drive1, Drive2, and Drive3 are motor drives EIO0000001505 12/2014...
  • Page 220 Architecture Examples Safety Case 4 S1 is a wired E-STOP SIL2; The E-STOP of the Remote Device is SIL3. Drive1, Drive2, and Drive3 are motor drives EIO0000001505 12/2014...

  • Page 221: Vacuum/Magnetic Application Example

    Architecture Examples Vacuum/Magnetic Application Example Description A possible use of auxiliary buttons is a Vacuum/Magnetic function. Vacuum/Magnetic Description Triggering “Vacuum/Magnetic ON“ button is assigned to 1 relay. When the operator presses the “Vacuum/Magnetic ON” button, the magnetic is activated through the associated relay. Releasing To release the load, simultaneously press ”Vacuum/Magnetic OFF 1”...
  • Page 222 Architecture Examples Wiring Example V_M_H1 V hold command magnetic 48…230 Vac V_M_H2 V hold power magnetic 48…230 Vac EIO0000001505 12/2014...
  • Page 223 Architecture Examples NOTE: The Magnetic OFF flash is ON only in the 2 following cases: When the operator presses at least one of the Magnetic OFF buttons.  If one the Magnetic OFF relay is welded. In this case, a maintenance action shall be done ...

  • Page 224: Room Lighting Application Example

    Architecture Examples Room Lighting Application Example Description It is possible to manage room lighting applications. An auxiliary button commands an impulse relay on the room lighting circuit. Configuration There is no specific configuration needed. You have to associate an auxiliary button to a relay. Wiring Example NOTE: Schneider Electric offers modular impulse relays which are bistable switches designed to control load power mainly for lighting applications.

  • Page 225: Glossary

    Harmony eXLhoist Glossary EIO0000001505 04/2014 Glossary (American wire gauge) The standard that specifies wire section sizes in North America (Common Cause of Failure) (Canadian standards association) The Canadian standard for industrial electronic equipment in hazardous environments. (Device Type Manager) Classified into 2 categories: Device DTMs connect to the field device configuration components.
  • Page 226 Glossary (Functional Earth) A common grounding connection to enhance or otherwise allow normal operation of electrically sensitive equipment (also referred to as functional ground in North America). In contrast to a protective Earth (protective ground), a functional earth connection serves a purpose other than shock protection, and may normally carry current.
  • Page 227 Glossary MAC address (Media Access Control address) A unique 48-bit number associated with a specific piece of hardware. The MAC address is programmed into each network card or device when it is manufactured. MTTF (Mean TIme To Failure) (Normally Closed) A contact pair that closes when the actuator is de-energized (no power is applied) and opens when the actuator is energized (power is applied).
  • Page 228 Glossary RJ45 A standard type of 8-pin connector for network cables. SELV (Safety Extra Low Voltage) A system that follows IEC 61140 guidelines for power supplies is protected in such a way that voltage between any 2 accessible parts (or between 1 accessible part and the PE terminal for class 1 equipment) does not exceed a specified value under normal conditions or under inoperable conditions.

Table of Contents