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10. TRANSMISSION
/
CRANKSHAFT
/
KICKSTARTER
KICKSTARTER
TRANSMISSION
10-5
10-7
SERVI CE INFORMATION
TROUBLESHOOTING
CRANK CASE SEPARATION
CRAN
KS
HAFT
10-
1
10-2
10-3
10-
4
CRANKCASE BEARING REPLACEMENT 10-10
CRANKCASE ASSEMBLY
10-
11
SERVICE INFORMATION
GENERAL
•
This section
includes
service of transmission
,
crankshaft and kickstarter which
require
crankcase separation. Refer to the
following for service of engine removed and other parts which must be removed
before
separating the crankcase.
Engine removal
/installation
Section 5
Cylinder head/valves
Section 6
Cylinder/piston
Clutch /gearshift linkage
Alt
ernator /cam chain
ten
sionsr
Oil
pump
SPECIFICATIONS
ITEM
Gearshift fork
I.D.
Pawl
thickness
Gearshift drum
0.0.
Transmission
Mainshaft
0 .0.
Countershaft
0.0
.
Gear
1.0
.
C 1 bushing
Crankshaft
Connecting rod big
end
radial clearance
Section 7
Section 8
Section 9
Section 2
M2
Cl, C3
M2
C1
C3
1.0.
0 .0.
STANDARD
34.075 34.1000,3415
1.3425)
4.86-4
.94
(0.
191
0
.
194)
33.950-33 .975
(1 .3366
-
1.3376)
16.970-16 .984
(0.6681
-
0.6687)
16.966
16.984
(0.6680
0.6687)
17.016-17.043
(0.6699
0 .6710
20.020-20 .053
(0.7882-0.7895)
17.016-17.043
(0.6699-0.6710)
17.000
17.018 (0.6693
0.6700)
19.979-20.000
(0.7866
0 .7874)
0
-
0.012
(0
-
0.0005)
Connecting rod
big
end side
0
.
10-0.35 (0.004-0.0 14)
TORQUE
VALUE
Drive sprocket
TOOLS
Common
Driver
clearance
Crankshaft runout
Attachment
,
37
x
40 mm
Pilot, 17 mm
10
N·m
(
1.0 kg-m, 7.2 fl-Ib)
07749-0010000
07746
-
0010200
07746
-
0040400
mm linJ
I m
SERVICE LIMIT
34.150.345)
4.60 (0.181
)
33.93 11.336)
16.93
(0.667)
16.94 (0.667)
17.
10
(0.673)
20.10
(0.791)
17.10 (0.673)
17.08
(0.672)
19.93
(0.785)
0 .05 (0.002)
0.6
(0.02)
0.10 (0.004)
10-1
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