Table Of Contents - Honda 1988 Z50R Service Manual

Table of Contents

How To Use This Manual3
Contents3
General Information4
General Safety4
Service Rules4
Model Identification5
Specifications6
Torque Values8
Tools10
Cable And Harness Routing11
Vehicle View And Parts Identification12
Lubrication System Diagram13
Lubrication System Service Information14
Lubrication System Troubleshooting14
Lubrication System Specifications14
Engine Oil Level Check15
Engine Oil Change15
Oil Filter Rotor And Screen15
Oil Pump Removal/Disassembly16
Oil Pump Inspection16
Oil Pump Assembly17
Oil Pump Installation17
Lubrication Points18
Maintenance Specifications19
Maintenance Schedule20
Fuel Line22
Fuel Strainer Screen22
Throttle Operation22
Air Cleaner23
Spark Plug24
Valve Clearance24
Ignition Timing25
Cylinder Compression25
Engine Idle Speed26
Drive Chain Inspection And Adjustment26
Brake Shoe Wear27
Brake System28
Front Brake Lever Free Play28
Rear Brake Pedal Free Play28
Clutch System29
Side Stand29
Suspension29
Spark Arrester Cleaning30
Nuts, Bolts, Fasteners30
Wheels/Tires31
Steering Head Bearings31
Fuel System Diagram32
Fuel System Service Information33
Fuel System Specifications33
Fuel System Troubleshooting34
Fuel Tank Removal35
Fuel Tank Installation35
Air Cleaner Housing Removal36
Air Cleaner Installation36
Carburetor Removal37
Carburetor Disassembly37
Throttle Valve Disassembly37
Float And Jets Disassembly38
Carburetor Assembly39
Float Level Inspection40
Throttle Valve Assembly40
Carburetor Installation41
Air Screw Adjustment41
Engine Removal/Installation - Diagram42
Engine Removal/Installation - Service Information43
Engine Removal Procedure44
Engine Installation45
Cylinder Head/Valves Diagram46
Cylinder Head/Valves Service Information47
Cylinder Head/Valves Specifications47
Valve Seat Cutter48
Cylinder Head/Valves Troubleshooting48
Camshaft/Rocker Arm Removal49
Camshaft Inspection51
Camshaft-To-End Hole Inspection52
Camshaft Bearing Replacement52
Cylinder Head Removal53
Rocker Arm Inspection53
Rocker Arm Shaft Inspection53
Cylinder Head Disassembly54
Cylinder Head Inspection54
Valve Spring Inspection55
Valve/Valve Guide Inspection55
Service Limits:in55
Valve Guide Replacement56
Service Limits : In : 19 . 67 Mm Ex: 19 . 66 Mm56
Service Limits : R: 20.20 Mm56
Valve Seat Inspection/Refacing57
Cylinder Head Assembly59
After '9159
Cylinder Head Installation60
Camshaft Installation61
Cylinder/Piston Diagram65
Cylinder/Piston Service Information66
Cylinder/Piston Troubleshooting66
Cylinder/Piston Specification66
Cylinder Removal67
Piston Removal67
Piston Inspection68
Piston/Piston Ring Inspection68
Piston Installation70
Cylinder Installation70
Piston Ring Installation70
Clutch/Gearshift Linkage Diagram72
Clutch/Gearshift Linkage Service Information73
Clutch/Gearshift Linkage Troubleshooting73
Clutch/Gearshift Linkage Specification73
Table Of Contents73
Right Crankcase Cover Removal74
Clutch Lifter Removal74
Clutch Removal75
Clutch Lifter Installation75
Clutch Disassembly76
Clutch Inspection77
Clutch / Gearshift Linkage78
Clutch80
Clutch Installation81
Gearshift Linkage Removal82
Gearshift Linkage Inspection83
Gearshift Linkage Installation84
Right Crankcase Cover Installation85
Alternator/Cam/Chain Tensioner Diagram86
Alternator/Cam/Chain Tensioner Service Information87
Alternator/Cam/Chain Tensioner Troubleshooting87
Alternator/Cam/Chain Tensioner Specification87
Alternator Removal88
Cam Chain Tensioner Removal And Inspection89
Cam Chain Tensioner Installation90
Alternator Installation90
Transmission/Crankshaft/Kickstarter Diagram92
Kg-M , 6 .5 Ft -Ib)92
Transmission/Crankshaft/Kickstarter Service Information93
Transmission/Crankshaft/Kickstarter Specifications93
Transmission/Crankshaft/Kickstarter Troubleshooting94
Crankcase Separation95
Crankshaft Inspection96
Kickstarter Disassembly97
Transmission Disassembly99
Transmission Inspection99
Shift Drum Disassembly101
Shift Drum Inspection101
Shift Drum Assembly101
Crankcase Bearing Replacement102
Transmission Bearing Inspection102
Crankcase Assembly103
Front Wheel/Brake/Suspension/Steering Diagram105
Front Wheel/Brake/Suspension/Steering Service Information106
Front Wheel/Brake/Suspension/Steering Specifications106
Front Wheel/Brake/Suspension/Steering Troubleshooting107
Handlebar Removal108
Handlebar Installation108
Front Wheel Removal/Disassembly109
Bearing Replacement110
Front Wheel Assembly/Installation111
Front Brake Inspection112
Front Brake Disassembly113
Front Brake Assembly/Installation114
Front Suspension Removal115
Front Suspension Disassembly/Inspection116
Front Suspension Assembly/Installation117
Steering Stem Removal118
Steering Stem Inspection119
Ball Race Replacement119
Bottom Cone Race Replacement119
Steering Stem Installation120
Rear Wheel/Brake/Suspension Diagram122
Rear Wheel/Brake/Suspension Specifications123
Rear Wheel/Brake/Suspension Troubleshooting124
Rear Wheel Removal/Disassembly125
Rear Wheel Inspection125
Rear Wheel Assembly/Installation127
Rear Brake Inspection128
Rear Brake Disassembly128
Shock Absorbers Removal/Disassembly130
Shock Absorbers Inspection131
Shock Absorbers Assembly/Installation132
Swingarm Inspection And Installation133
Brake Pedal Removal/Installation134
Ignition System Diagram135
Ignition System Service Information136
Ignition System Diagram Troubleshooting136
Ignition System Specifications136
Ignition Control Module (Icm) Inspection137
Ignition Coil Inspection137
Alternator Inspection138
Ignition Pulse Generator Inspection138
Engine Stop Switch Inspection139
Wiring Diagram140
Troubleshooting141
Engine Does Not Start Or Is Hard To Start141
Engine Lacks Power142
Poor Performance At Low And Idle Speeds143
Poor Performance At High Speed144
Poor Handling144
Weak Or No Spark145