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TRANSMISSION
DISASSEMBLY
Remove
the
kickstarter.
Remove
the
mainshalt,
countershaft
and
shift
drum
as an
as-
sembly.
Disassemble the mainshah
and
countershaft.
INSPECTI
ON
Inspect
each gear
lor
wear or
damage
and replace if
necessary
.
Check the gear teeth and engagement dogs for
wear
or damage.
Measure
the
1.0.
of each spinning gear.
Measure
the
1.0.
and 0.0. of the bushing.
SERVICE
LIMITS
:
M2
:
C
l
:
C3
:
Cl
bushing I.D
.
:
C
l
bushing
0
.
0
.:
17.10 mm 10.673
in
)
20.10
mm
10.791
in
)
1'
.10
mm
10.673
in
)
1' .08
mm
10.672
in)
19
.93
mm
10.785
in
)
Check
the malnshaft
and
countershaft
splines
and
sliding surfaces
for wear or
damage.
Measure the 0
.0
.
of
the mainshaft
and countershah.
S
ER
V ICE
LIMITS
:
Mainshaft 0
.0
.:
Countershaft 0
.0
.:
16
.93
mm
(0 .667
in)
16 .94
mm
(0 .667
inl
TRANSMISSION
/ CRANKSHAFT/
KICKSTARTER
C3
~A
C2 GEAR
C1
GEAR
GEAR~OaA....
$
~'t).
COUNTERS HAFT
O~
0.
Il!"",--
J
M3
GEAR~Oo."
~
M2
GEA~@
MAINSHAFT
CQUNTERSHAFT
10-7
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Troubleshooting
