Piston Installation; Cylinder Installation; Piston Ring Installation - Honda 1988 Z50R Service Manual

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PISTON RING INSTALLATION
Clean
the
ring grooves thoroughly and install
the
piston rings
.
NOTE
Avoid
piston
and piston
ring damage during
installation.
Install the piston
rings with the marking facing up
.
12,'D~
';;;;;;~,
Do nOt confuse the lOp and second
rings.
/.
e
i
II
(1)
TOP RING
[
;
:
1
(2)
SECON
D
RING
(3)
OIL
RING
PISTON INSTALLATION
Install the piston with its "IN" mark on the intake valve side
.
Install the piston pin with new piston pin
clips.
NOTE
00
not
align
the
piston pin clip end gap
with
the piston
cutout.
00
no
t
let the
clips fall into the crankcase.
CYLINDER INSTALLATION
Clean off any gasket material from the crankcase
surface.
Install a new gasket
,
O-ring and the dowel pins.
CYLINDER
/
PIST
ON
7
-
5

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