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DRD450-80S4XS
Kalmar DRD450-80S4XS Manuals
Manuals and User Guides for Kalmar DRD450-80S4XS. We have
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Kalmar DRD450-80S4XS manual available for free PDF download: Maintenance Manual
Kalmar DRD450-80S4XS Maintenance Manual (600 pages)
Brand:
Kalmar
| Category:
Forklifts
| Size: 15.58 MB
Table of Contents
A Foreword
3
Table of Contents
3
Storage
5
Copyright
5
About the Machine Version
5
MM MM MM MM
5
Conditions
5
Foreword
5
General
5
About the Maintenance Manual
5
Reading Instructions
6
Warning Information
6
Important Information
6
Read Operator's Manual
6
Read Maintenance Manual
6
Maintenance Manual's Content
7
Function Group Structure
8
References between Different Information Types
9
Product Alternatives and Optional Equipment
9
Machine Card
10
Function Descriptions
11
About the Documentation
14
Documentation Sections
14
Ordering of Documentation
14
Feedback
15
Form for Copying
15
B Safety
17
A Near-Accident Is a Warning Signal
19
General Safety Information
19
MM MM MM MM
19
Safety
19
Safety Concerns Everyone
19
General
20
Safety Instructions
20
Service Position
20
Hydraulic and Brake Systems, Depressurizing
21
Clothing Etc
22
Several Mechanics on the same Machine
22
Lifting Heavy Components
23
Working under Machine
23
Noise
24
Vibrations
24
Fire and Explosion Risks
25
Solvents
25
Fluid or Gas under Pressure
26
Coolant
27
Air Pollution
28
Refrigerant
28
Tensioned Springs
29
Electric Motors
30
Rotating Components and Tools
30
Tyre System
31
Environment
32
General
32
C Preventive Maintenance
33
MM MM MM MM
35
Preventive Maintenance
35
Preventive Maintenance, General
35
Preventive Maintenance, Work Instructions
35
Check and Service Log
36
50H-Check
37
Service Schedule
39
Washing
45
Lubrication 500 Hours
46
Lubrication 1000 Hours
48
Complete Machine
51
Complete Machine
53
Complete Machine, Description
53
MM MM MM MM
53
Troubleshooting, General Work Instructions
54
Troubleshooting with Error Code, Example
55
Troubleshooting Without an Error Code, Example
55
Troubleshooting Cable Harness
57
Troubleshooting Hydraulic Hoses
58
Engine
59
Engine
61
MM MM MM MM
61
Fuel System
67
Fuel Pre-Filter
68
Fuel Filter
70
Air Cleaning System
72
Air Intake and Exhaust Outlet
72
Coolant Filter
73
Cooling System
73
Cooling Fan
76
Coolant
77
Lubrication
78
Control System Engine
82
Ignition/Heating
83
Start/Stop
84
Transmission
85
MM MM MM MM
87
Transmission
87
Torque Converter/Clutch System
89
Mechanical Transmission
90
Lubrication
91
Cooling
94
Control System Transmission
95
Brakes
105
Brakes
107
MM MM MM MM
107
Brake Pedal
108
Controls and Instrumentation
108
Service Brake System
109
Brake Oil Pump
112
Accumulator
113
Parking Brake System
114
Parking Brake Unit
115
Temperature Control, Filtration and Brake Fluid
117
Brake Oil Filter
119
Breather Filter
119
Oil Brake System
121
Suspension
129
MM MM MM MM
131
Suspension
131
Steering Axle Cradle
132
Suspension
132
Wheel Hub
133
Wheel Spindle
133
Tyre and Rim System
135
Tyres
145
Rims
146
Load Handling
149
Load Handling
151
MM MM MM MM
151
Lifting/Lowering
152
Servo Filter
155
Pressure Reducer
157
Protruding
158
Lift Boom
161
Side-Shift
162
Sideshift Frame
164
Main Beam Attachment
165
Positioning
167
Positioning Chains
171
Positioning Motor
171
Positioning Beam
174
Rotation
175
Rotation Motor Unit
178
Tilt
179
Levelling
185
Load Carrying
189
Twistlocks
189
Lift Legs
194
Additional Functions
204
Support Jacks
204
Weight Indicator
206
Container Counter
213
Synchronous Lift
215
Control System
217
Control System
219
MM MM MM MM
219
Monitoring
222
Overloading System
222
By-Passing
227
Load Centre Limitation
227
Height Limitation
228
Service Indicator
228
Speed Limitation
228
Error Codes
229
Diagnostics
231
Can/Power
234
Lights
235
Cab
236
Climate
237
Hyd
237
Engine
238
Transm
239
Boom
240
Attach
241
Extra
243
Setup
247
Frame, Body, Cab and Accessories
249
Frame, Body, Cab and Accessories
251
MM MM MM MM
251
Controls and Instrumentation
252
Protection and Emergency Equipment
258
Seat
259
Hvac
260
Fresh Air Filter
265
Condenser
266
Humidity Filter
266
Wiper/Washer System
268
Lighting System
269
Communication Systems
270
Entertainment and Communication
271
Glass/Windows/Mirrors
272
Cab Structure and Suspension
273
Longitudinal Displacement of Cab
273
Vertically Adjustable Cab
276
Cab Interior
279
Frame
280
Body
281
Central Lubrication
282
Paint/Coatings
283
Common Hydraulics
285
10 Common Hydraulics
287
MM MM MM MM
287
Security Valves
289
Tanks and Accumulators
290
Pumps
291
Axial Piston Pump with Variable Displacement
292
Hoses, Pipes and Valves
295
Temperature Control, Cleaning and Hydraulic Oil
296
5. Breather Filter, Hydraulic Oil Tank
299
Hydraulic Oil Filter
300
Hydraulic Oil
301
Hydraulic Oil Fine-Filter
302
Common Electrics
303
11 Common Electrics
305
MM MM MM MM
305
Electric Protection
306
Fuses
307
Batteries
310
Start Battery
310
Alternator
311
Distribution of Electricity
312
Voltage Feed
312
Control Units
317
CAN-Bus
318
CAN-Bus Driveline
318
Communication
318
Redundant CAN-Bus
318
D Error Codes
319
Error Codes
321
Error Codes, Explanation
321
MM MM MM MM
321
Reading out Error Code
322
Engine
324
Error Codes Engine Alternative Cummins
324
Error Codes Engine Alternative Volvo
324
Error Codes Transmission
357
Transmission
357
Control System
372
Error Codes Machine
372
E Schematics
411
10 Common Hydraulics
413
Hydraulic Diagrams, Compilation
413
MM MM MM MM
413
Hydraulic Diagram Basic Machine
414
Hydraulic Diagram Top Lift
416
Hydraulic Diagram Top Lift, Tilt Lock and Controllable Tilt
418
Hydraulic Diagram Top Lift, Tilt Lock, Controllable Tilt and Hydraulic Levelling
420
Hydraulic Diagram Joystick Steering
422
Hydraulic Diagram Sliding Cab
424
Hydraulic Diagram Cab Lift and Support Jacks
426
Hydraulic Diagram Sliding Cab and Support Jacks
428
Hydraulic Diagram Combi Attachment (Part 1 of 3)
430
Hydraulic Diagram Combi Attachment (Part 2 of 3)
432
Hydraulic Diagram Combi Attachment (Part 3 of 3)
434
11 Common Electrics
436
Circuit Diagrams, Description
436
Component Designations
437
Circuit Diagrams, Compilation
438
F Technical Data
571
MM MM MM MM
573
Specifications for Data and Volume
573
Technical Data
573
Specifications for Lift Capacity and Dimensions
575
Oils and Lubricants, Recommendation
578
Tightening Torques, Recommendations
580
Tightening Torques, ORFS-Couplings
581
Unit Explanations
583
Conversion Table, SI-Units
584
Conversion Table, Area
585
Conversion Table, Length
585
Conversion Table, Volume
585
Conversion Table, Pressure
586
Conversion Table, Weight
586
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