Throttle Body Installation - Suzuki VZ800 Service Manual

6-20 FUEL SYSTEM AND THROTTLE BODY
• Install the fuel delivery pipe joint hose 6 to the delivery pipes.
• Tighten the fuel delivery pipe hose mounting screws to the
specified torque.
 Fuel delivery pipe joint hose mounting screw:

THROTTLE BODY INSTALLATION

Installation is in the reverse order of removal. Pay attention to
the following points:
• Connect the TP sensor lead wire coupler 1.

TP sensor lead wire coupler and STP sensor lead wire
coupler resemble each other very closely in external
appearance.
Make sure to check the color of coupler before install-
ing.
TP sensor lead wire coupler: Black
• Connect the throttle pulling cable 2 and throttle returning
cable 3 to the throttle cable drum.
• Loosen each throttle cable lock-nut.
• Turn in each throttle cable adjuster fully and locate each outer
cable so that the clearance is 0 – 2 mm (0 – 0.08 in).
• Tighten each lock-nut.
• Adjust the throttle cable play.
Refer to page 2-14 and -15 for details.
• Install the air cleaner box and tighten the throttle body clamp
screws as shown in the illustration. (10-19)
3.5 N·m (0.35 kgf-m, 2.5 lb-ft)
0 – 2 mm
(0 – 0.08 in)
0 – 2 mm
(0 – 0.08 in)