Reassembly And Remounting - Suzuki VZ800 Service Manual

REASSEMBLY AND REMOUNTING

Reassemble and remount the front fork in the reverse order of
removal and disassembly. Pay attention to the following points:
OIL SEAL AND DUST SEAL
• Install the dust seal, oil seal stopper ring, oil seal and oil seal
retainer onto the inner tube.
1 Dust seal
2 Oil seal stopper ring
3 Oil seal
4 Oil seal retainer

* When installing the oil seal to outer tube, be careful
not to damage the oil seal lip.
* Do not use solvents for washing to prevent oil seal
damage.
* Apply fork oil to the Anti-friction metals and lip of the
oil seal.
* Make sure that the oil seal stopper ring has been fit-
ted securely.
• Insert the inner tube into the outer tube and fit the oil seal and
dust seal with the special tool.
 09940-52861: Front fork oil seal installer
NOTE:
Stamped mark on the oil seal should face outside.
DAMPER ROD BOLT
• Insert the inner rod/damper rod (cartridge) into the inner tube
with the gasket 1 fitted, apply the damper rod bolt 2.
• Apply THREAD LOCK to the damper rod bolt.
 99000-32050: THREAD LOCK "1342" (USA)
 99000-32110: THREAD LOCK SUPER "1322" (Others)

Replace the gasket with a new one.
CHASSIS 8-17
(USA)
(Others)