Fuel Mesh Filter Inspection And Cleaning; Fuel Pump Reassembly And Installation - Suzuki VZ800 Service Manual

FUEL MESH FILTER INSPECTION AND
CLEANING
If the fuel mesh filter is clogged with sediment or rust, fuel will
not flow smoothly and loss in engine power may result.
Blow the fuel mesh filter with compressed air.
NOTE:
If the fuel mesh filter is clogged with many sediment or rust,
replace the fuel filter cartridge with a new one.
FUEL PUMP REASSEMBLY AND INSTALLA-
TION
Install the fuel pump in the reverse order of removal and disas-
sembly. Pay attention to the following points:
• Install a new bushing 1 to the fuel pump.

Use the new bushing to prevent fuel leakage.
• Be sure to connect the wires to the proper terminals.
A ..... Thermistor (HIGH)
B ..... Thermistor (LOW)
C ..... Positive terminal for fuel pump
• Install a new O-ring and apply SUZUKI SUPER GREASE "A"
to it.
 99000-25030: SUZUKI SUPER GREASE "A" (USA)
99000-25010: SUZUKI SUPER GREASE "A" (Others)

The O-ring must be replaced with a new one to prevent
fuel leakage.
• When installing the fuel pump assembly, first tighten all the
fuel pump mounting bolts lightly and then to the specified
torque, in the ascending order of numbers.
 Fuel pump mounting bolt: 10 N·m (1.0 kgf-m, 7.0 lb-ft)
NOTE:
Apply a small quantity of the THREAD LOCK to the thread por-
tion of fuel pump mounting bolt.
 99000-32050: THREAD LOCK "1342"
FUEL SYSTEM AND THROTTLE BODY 6-11
1 1
4 4
2 2
3 3
5 5