Suzuki VZ800 Service Manual page 299

FORK SPRING
• Install the fork spring as shown in the illustration.
• Install the spring 1 and spacer 2.
FRONT FORK CAP BOLT
• Pull up the inner rod with the special tool A.
• Compress the spring with the special tool B and then insert
the special tool C between the lock-nut and the spacer.
 09940-52841: Inner rod holder A
09940-94930: Front fork spacer holder B
09940-94922: Stopper plate C
• Slowly turn the cap bolt 1 until the inner rod is lightly seated.
• Hold the cap bolt 1 and tighten the lock-nut 2 to the speci-
fied torque.
 Inner rod lock-nut: 15 N·m (1.5 kgf-m, 11.0 lb-ft)
• Remove the special tools.
• Fit the O-ring to the front fork cap bolt and apply grease.
 99000-25010: SUZUKI SUPER GREASE "A"

Use a new O-ring to prevent oil leakage.
CHASSIS 8-19
Upper side
Lower side