Secondary Gear Shims Adjustment - Suzuki VZ800 Service Manual

4-6 SHAFT DRIVE

SECONDARY GEAR SHIMS ADJUSTMENT

BACKLASH
• Install the secondary drive bevel gear assembly with the
removed shims and tighten the bolts to the specified torque.
 Secondary drive bevel gear bearing retainer bolt:
NOTE:
When replacing the secondary drive and driven bevel gears,
install the removed shims to the secondary drive bevel gear
assembly and tighten the bolts to the specified torque.
• Install the secondary driven bevel gear assembly with
removed shims, the driven bevel gear bearing and secondary
gear case.
NOTE:
Do not install the O-ring on the driven gear housing at this stage.
O-ring is installed after backlash and tooth contact are correct.
• Tighten the secondary bevel gear case bolts and secondary
driven bevel gear bolts to the specified torque.
 Secondary bevel gear case bolt:
Secondary driven bevel gear bolt:
NOTE:
* Hollow portion A of the secondary driven bevel gear assembly
faces inside.
* It is not necessary to apply SUZUKI BOND "1207B" to the
matching surface at this stage.
23 N·m (2.3 kgf-m, 16.5 lb-ft)
22 N·m (2.2 kgf-m, 16.0 lb-ft)
23 N·m (2.3 kgf-m, 16.5 lb-ft)