Honda V65 MAGNA 1985 Manual page 187

13. TRANSMISSION
SERVICE INFORMATION
TROUBLESHOOTING
TRANSMISSION DISASSEMBLY
OUTPUT DRIVEN GEAR
REMOVAL
GEAR TOOTH CONTACT
PATTERN CHECK
SERVICE INFORMATION
GENERAL
13-1
13-2
13-3
13-9
13-14
COUNTERSHAFT INSPECTION
SHIFT FORK AND SHIFT DRUM
TRANSMISSION ASSEMBLY
COUNTERSHAFT
13-17
13-18
13-21
13-22
• The gearshaft linkage can be serviced with the engine in the frame (Section 8).
• For internal transmission repairs, the crankcase must be separated (Section 11).
• Replace the countershaft and output driven gear as a set.
• When using the lock nut wrench, use a deflecting beam type torque wrench 14·20 inches long. The lock nut wrench in-
creases the torque wrench's leverage, so the torque wrench reading will
be
less than the torque actuallv applied to the lock
nul. The specification given is the actual torque applied to the lock nut, not the reading on the torque wrench when used
with the lock nut wrench. The torque wrench scale reading is given with the actual torque specification.
SPECIFICATIONS
~smission
STANDARD SERVICE LIMIT
Backlash
low
0.089-0.179
mm
(0.0035--0.0070 in) 0.24 mm 10.009
in)
2nd. 3rd, 4th, 5th, 6th 0.068-0.136
mm
(0.0027-0.0054
in) O.18mm 10.007 in)
Gear 1.0. MS, MG. C2. C3. C4 31.00G-31.016
mm
11.2205 1.2211 in)
31.18 mm (1.228 in)
Gear bushing
MS, MS, C2. C3. C4
30.950-30.975 mm (1.2185-1.2195 in)
30.93
mm
(1.218
in)
0,0.
Gear bush ing
MS, C4 27.995-28.016 mm (1.1022-1.1030 in) 28.05 mm (1.104 in)
1.0.
Mainshaft 0.0. at M5 27.977-27.990
mm
(1.1015-1.1020
in)
27.92
mm
(1.099
in)
~
Countershaft
olC4 27.977-27.990 mm (1.1015-1.1020 in)
27.92
mm
11.099
in)
0.0.
Gear-to-bushing MS, MG, C2. C3, C4
0.025-0.066
mm
(0.0010-0.0026
in)
0.10
mm
(0.004 inl
or shaft gear-to·bushing
clearance
MS, C4 bushing-to-
""ft
0.005-0.039
mm
(0.0002--0.0015
in)
0.05
mm
(0.002 in)
Shift fork Claw thickness 6.43--6.50
mm
(0.253-0.256
in)
6.1
mm
(0.24 in)
1.0. '83-'85: left
and right 14.000-14.018
mm
(0.6511 0.5519
in)
14.05
mm
(0.553
in)
~r
'85: left
and right 14.016-14.034 mm (0.5511-0.5525 in) 14.07
mm
(0.554
in)
Fork shaft
C.D.
13.966-13.984
mm
(0.549-0.550
in)
13.90
mm
to.547
in)
13-1