Assembling Output Shaft - BMW K 1200 LT 1999 Repair Manual

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Assembling output shaft

L
Note:
Begin by installing 5th stage spur gear (12) of re-
verser.
Before assembly, oil all friction faces lightly with gear
oil.
•
Clamp the output shaft into the vise with soft
jaws and with the splined end up.
•
Install circlip (13/arrow).
23.22
13
12
6
3
5
14
e
To avoid damaging the needle roller bearing on the
splines when installing, spread the rollers carefully
at the end face.
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•
•
•
•
6
•
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13
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KR230130
a
15
16
11
10
9
8
Caution:
Install 5th stage spur gear (12) with narrow collar
toward circlip.
Install needle roller bearing (11).
Install shift gearwheel for 3rd gear (10) with pock-
ets facing away from the 5th stage spur gear (12).
Install backup washer (9) and circlip (8).
After installing shift gearwheel for 3rd gear,
measure endplay.
Install shift wheel for 4th gear (7) with recess for
shift fork facing towards the 3rd gear shift
wheel (10).
Install backup washer (15) and needle roller
bearing (16).
Install shift wheel for 1st gear (17) with the pock-
ets facing towards the 4th gear shift wheel (7).
Install spacing washer (18) and grooved ball
bearing (19).
After installing, check endplay at 1st gear shift
wheel.
......................................................... See below
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19
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KL230220