BMW R 1100 S EVO Manuals

Manuals and User Guides for BMW R 1100 S EVO. We have 3 BMW R 1100 S EVO manuals available for free PDF download: Repair Manual, Maintenance Manual

BMW R 1100 S EVO Repair Manual (302 pages)

Brand: BMW | Category: Motorcycle | Size: 26.54 MB

Table of Contents

5
- Engine
  8
  - Tightening Torques and Table of Consumables
    9
Pre-Delivery Check Contents - Pre-Delivery Check

10
- Table of Contents
  10
- Engine Electrics
  15
- Front Fork
  16
  - M6 Screw
    17
  - Table of Consumables
    19
- Pre-Delivery Check
  
  21
- General View of Crated Motorcycle
  
  21
- Checking the Crate for Damage
  
  22
  - In Case of Damage in Germany
    22
  - In Case of Damage in Importer Markets
    22
- Inspecting Motorcycle for Damage
  
  22
- Checking that Delivery Is Complete
  
  22
- Installing Remaining Items on Motorcycle
  
  22
- Unpacking the Motorcycle
  
  22
  - Disengaging and Raising the Fuel Tank
    23
- Filling and Charging the Battery
  
  23
- Checking Engine Oil Level When Cold, Adding Oil if Necessary
  
  24
- Checking Brake Fluid Level
  
  25
- Checking Clutch Fluid Level
  
  25
  - Front Brake
    25
  - Rear Brake
    25
- Checking Tightness of Rear Wheel Studs
  
  26
- Checking Headlight Beam Angle, Adjusting if Necessary
  
  26
- Checking Tyre Pressures
  
  26
- Final Inspection and Function Check
  
  27
- Final Cleaning
  
  27
- Handing over the Motorcycle
  
  27
- Maintenance
  
  28
- Key to Maintenance Intervals
  
  28
- Reading out Moditec Fault Memory
  
  28
  - (Inspections I, II, III and IV)
    28
- Changing Engine Oil, Replacing Oil Filter Element
  
  28
- Changing Oil in Gearbox
  
  29
  - (Inspections III and IV) or Every 2 Years at the Latest
    29
- Changing Oil in Rear Wheel Drive; Cleaning Inductive Signal Transmitter at Rear Wheel
  
  30
  - (Inspections I, III and IV)
    30
- Replacing Fuel Filter
  
  31
  - (Inspection III)
    31
  - 000 Km (12 000 Miles)
    31
- Replacing Intake Air Filter Element
  
  33
  - (Inspection III)
    33
- Checking Battery Fluid Level and Topping up if Necessary; Cleaning and Greasing the Battery Posts
  
  33
  - (Inspections III and IV)
    33
- Replacing Poly-V Belt
  
  34
- Checking Brake Fluid Level
  
  35
  - Front Brake
    35
  - Rear Brake
    35
  - Checking Brake Disc Wear
    36
- Checking Brake Pads and Discs for Wear/Replacing
  
  36
- Changing Brake Fluid and Bleeding Brake System
  
  38
- Checking Clutch Fluid Level
  
  41
  - (Inspections I, II and III)
    41
- Changing the Clutch Fluid
  
  41
  - (Inspections III and IV)
    41
- Checking Rear Wheel Bearing Play by Tilting Wheel
  
  42
  - (Inspection III)
    42
- Checking Tightness of Rear Wheel Studs
  
  42
- Checking Swinging Arm Bearings, Adjusting if Necessary
  
  42
  - (Inspections I and III)
    42
- Checking/Replacing Spark Plugs
  
  43
  - (Inspection II) Check/(Inspection III) Replace
    43
- Checking Function of Side Stand Switch
  
  43
  - (Inspections I, II, III and IV)
    43
- Greasing the Side Stand Pivot
  
  43
  - (Inspections I, II and III)
    43
- Tightening Cylinder Heads
  
  44
- Checking/Adjusting Valve Clearances
  
  44
  - (Inspections I, II and III)
    44
- Checking Throttle-Cable Play
  
  45
- Checking/Adjusting Idle Speed and Throttle-Valve Synchronisation
  
  45
  - (Inspections I, II, III and IV)
    45
- Final Inspection with Road Safety and Functional Check
  
  46
  - (Inspections I, II, III and IV)
    46
  - Road Safety Check
    46
  - Roadworthiness Check
    46
11 Engine

47
- Technical Data
  
  51
  - Camshaft
    53
- Cutaway Drawing of Engine
  
  57
- Lubricating-Oil Circuit
  
  58
- Cooling-Oil Circuit
  
  59
- Removing Engine
  
  61
- Disassembling Engine
  
  63
  - Removing Cylinder Head Cover
    64
  - Locking the Engine at TDC
    65
    
    Firing TDC
    65
  - Camshaft
    66
  - Removing and Installing Chain Tensioner
    66
    
    Work Instructions, Timing-Chain Tensioner
    66
  - Camshaft
    67
  - Removing Valve Gear Holder
    67
  - Disassembling/Assembling Valve Gear Holder
    68
- Camshaft
  
  69
- Assembling Engine
  
  89
  - Installing Conrods
    89
  - Installing Auxiliary Shaft/Timing Chains
    90
  - Installing Crankshaft
    90
  - Installing Timing Chain Tensioning and Slide Rails
    90
  - Assembling Engine Block
    91
  - Installing Radial Shaft Seals on Crankshaft
    94
    
    Installing the Crankshaft-End Radial Shaft Seal
    94
    
    Installing the Clutch-End Radial Shaft Seal
    94
  - Installing Clutch Housing
    95
  - Installing Oil Pump
    96
  - Installing Auxiliary Shaft Drive
    97
  - Installing Piston
    98
  - Installing Cylinder
    99
  - Installing Cylinder Head
    100
  - Tighten Nut to Wrench Angle
    100
  - Adjusting Valve Clearances
    101
  - Installing Right Cylinder Head
    102
    
    Adjustment Specification
    102
  - Installing Left Cylinder Head
    103
    
    Adjustment Specification
    103
  - Installing Alternator Mount Cover
    105
  - Installing Magnetic Gate/Belt Pulley
    105
    
    Timing the Ignition
    106
  - Installing Alternator
    107
- Installing Engine
  
  108
12 Engine Electrics

109
- Technical Data
  
  111
  - Checking Ignition Coil Resistance
    113
- Removing and Installing Coil and Ignition Leads
  
  113
  - Poly-V Belt Adjusting Procedure
    114
- Removing and Installing Alternator
  
  114
  - Checking Alternator
    115
  - Checking Armature for Short to Ground (Earth)
    115
- Disassembling/Assembling
  
  115
- Disassembling/Assembling Alternator
  
  115
- (Option 50 A)
  
  116
- Alternator
  
  116
  - Checking Alternator
    116
  - Checking Armature for Short to Ground (Earth)
    116
- Removing and Installing Starter Motor
  
  117
  - Checking Starter Motor
    118
  - Checking Starter Relay
    118
- Disassembling/Assembling Starter Motor
  
  118
  - Replacing Carbon Brushes
    118
- Removing and Installing Magnetic Gate
  
  119
  - Timing the Ignition
    120
13 Fuel Preparation and Control

121
16 Fuel Tank and Lines

129
21 Clutch

141
- Technical Data
  143
- Installing Clutch
  145
- Removing and Installing Clutch
  145
- Removing Clutch
  145
- Removing and Installing Clutch Hydraulic Line
  146
- Removing and Installing Clutch Slave Cylinder
  146
- Filling/Bleeding Clutch Line
  147
23 Gearbox

149
31 Front Fork

175
- Technical Data
  
  177
- Removing and Installing Telescopic Fork
  
  179
- Disassembling/Assembling Telescopic Fork
  
  181
- Measuring Telescopic Fork
  
  182
- Removing and Installing Leading Link
  
  183
- Disassembling/Assembling Leading Link
  
  183
- Removing and Installing Front Suspension Strut
  
  184
33 Rear Wheel Drive

195
- Technical Data
  
  197
  - Removing Input Bevel Pinion
    199
  - Removing Rear Wheel Drive
    199
- Removing, Disassembling, Reassembling and Installing Rear Wheel Drive
  
  199
- Removing and Installing Rear Swinging Arm
  
  209
  - Removing Rear Swinging Arm
    209
  - Installing Drive Shaft
    210
  - Removing and Installing Flexible Gaiter
    210
  - Removing and Installing Taper Roller Bearing
    210
  - Removing Drive Shaft
    210
    
    Checking Universal Joint for Wear
    210
  - Installing Rear Swinging Arm
    211
  - Installing Rear Wheel Drive
    212
- Removing and Installing Suspension Strut
  
  213
34 Brakes

215
- Technical Data
  
  217
- Removing and Installing Front Brake Caliper
  
  219
  - Assembling Front Brake Caliper
    220
- Disassembling and Assembling Front Brake Caliper
  
  220
  - Disassembling Front Brake Caliper
    220
- Removing and Installing Rear Brake Caliper
  
  221
  - Assembling Rear Brake Caliper
    222
- Disassembling and Assembling Rear Brake Caliper
  
  222
  - Disassembling Rear Brake Caliper
    222
- Removing and Installing Front Brake Disc
  
  223
- Removing and Installing Rear Brake Disc
  
  224
- Removing and Installing Front ABS Sensor
  
  225
- Adjusting Front ABS Sensor Gap
  
  226
  - Checking and Adjusting Sensor Gap
    226
  - Marking Sensor Wheel
    226
- Removing and Installing Rear ABS Sensor
  
  227
- Adjusting Rear ABS Sensor Gap
  
  228
- Removing and Installing Rear Brake Master Cylinder
  
  229
- Removing and Installing Footbrake Lever
  
  230
- Removing and Installing ABS Unit
  
  231
  - Removing the ABS Unit
    231
  - Installing the ABS Unit
    232
  - Installing the ABS Relay
    233
  - Removing ABS Relay
    233
- Removing and Installing ABS Relay and Relay Socket
  
  233
  - Installing the ABS Relay Base
    234
  - Removing ABS Relay Socket
    234
- Removing and Installing Brake Line
  
  235
  - Removing and Installing Front Brake Line
    235
  - Removing and Installing Rear Brake Line
    236
36 Wheels and Tyres

239
46 Frame

249
51 Equipment

269
- Removing and Installing Ignition Switch/Steering Lock
  
  271
  - Removing and Installing Ignition/Light Switch
    271
  - Removing and Installing Lock Barrel
    272
    
    Drilling out Lock Barrel
    272
- Removing and Installing Lock Barrel for Fuel Tank Filler Cap
  
  272
  - Technical Data
    279
  - Relay Positions (Central Electrical Equipment Box)
    281
    
    Fuse Assignments
    281
    
    Left Fuse Box
    281
    
    Right Fuse Box
    281
  - Frame Wiring Harness
    282
  - Wiring Harness
    283
  - View from Left
    283
  - Wiring Harness View from Right
    287

BMW R 1100 S EVO Repair Manual (302 pages)

Brand: BMW | Category: Motorcycle | Size: 26.59 MB

Pre-Delivery Check Contents - Pre-Delivery Check

10
11 Engine

47
12 Engine Electrics

109
- Technical Data
  
  111
- Removing and Installing Coil and Ignition Leads
  
  113
  - Checking Ignition Coil Resistance
    113
- Removing and Installing Alternator
  
  114
  - Poly-V Belt Adjusting Procedure
    114
- Disassembling/Assembling Alternator
  
  115
  - Checking Alternator
    115
  - Checking Armature for Short to Ground (Earth)
    115
- Disassembling/Assembling
  
  115
- Alternator
  
  116
- (Option 50 A)
  
  116
  - Checking Alternator
    116
  - Checking Armature for Short to Ground (Earth)
    116
- Removing and Installing Starter Motor
  
  117
- Disassembling/Assembling Starter Motor
  
  118
  - Replacing Carbon Brushes
    118
  - Checking Starter Motor
    118
  - Checking Starter Relay
    118
- Removing and Installing Magnetic Gate
  
  119
  - Timing the Ignition
    120
13 Fuel Preparation and Control

121
16 Fuel Tank and Lines

129
21 Clutch

141
- Technical Data
  143
- Installing Clutch
  145
- Removing and Installing Clutch
  145
- Removing Clutch
  145
- Removing and Installing Clutch Hydraulic Line
  146
- Removing and Installing Clutch Slave Cylinder
  146
- Filling/Bleeding Clutch Line
  147
23 Gearbox

149
31 Front Fork

175
- Technical Data
  
  177
- Removing and Installing Telescopic Fork
  
  179
  - Removing and Installing Ball Joint in Slider Tube Bridge
    180
  - Removing and Installing Ball Joint in Fork Bridge
    180
- Disassembling/Assembling Telescopic Fork
  
  181
  - Disassembling Telescopic Fork
    181
  - Assembling Telescopic Fork
    181
- Measuring Telescopic Fork
  
  182
- Removing and Installing Leading Link
  
  183
- Disassembling/Assembling Leading Link
  
  183
- Removing and Installing Front Suspension Strut
  
  184
33 Rear Wheel Drive

195
- Technical Data
  
  197
- Removing, Disassembling, Reassembling and Installing Rear Wheel Drive
  
  199
  - Removing Rear Wheel Drive
    199
  - Removing Input Bevel Pinion
    199
  - Disassembling Input Bevel Pinion
    201
    
    Removing Needle Roller Bearing for Input Bevel Pinion
    201
    
    Installing Needle Roller Bearing for Input Bevel Pinion
    201
  - Assembling Input Bevel Pinion
    202
  - Installing Input Bevel Pinion
    203
  - Removing and Disassembling Crown Wheel
    204
  - Assembling/Installing Crown Wheel
    205
  - Checking/Adjusting Backlash
    206
  - Checking Tooth Contact Pattern
    207
  - Shimming Housing Cover
    208
  - Installing Housing Cover
    208
  - Installing Sliding Element
    208
- Removing and Installing Rear Swinging Arm
  
  209
  - Removing Rear Swinging Arm
    209
  - Removing and Installing Taper Roller Bearing
    210
  - Removing and Installing Flexible Gaiter
    210
  - Removing Drive Shaft
    210
    
    Checking Universal Joint for Wear
    210
  - Installing Drive Shaft
    210
  - Installing Rear Swinging Arm
    211
  - Installing Rear Wheel Drive
    212
- Removing and Installing Suspension Strut
  
  213
34 Brakes

215
- Technical Data
  
  217
- Removing and Installing Front Brake Caliper
  
  219
- Disassembling and Assembling Front Brake Caliper
  
  220
  - Disassembling Front Brake Caliper
    220
  - Assembling Front Brake Caliper
    220
- Removing and Installing Rear Brake Caliper
  
  221
- Disassembling and Assembling Rear Brake Caliper
  
  222
  - Disassembling Rear Brake Caliper
    222
  - Assembling Rear Brake Caliper
    222
- Removing and Installing Front Brake Disc
  
  223
- Removing and Installing Rear Brake Disc
  
  224
- Removing and Installing Front ABS Sensor
  
  225
- Adjusting Front ABS Sensor Gap
  
  226
  - Marking Sensor Wheel
    226
  - Checking and Adjusting Sensor Gap
    226
- Removing and Installing Rear ABS Sensor
  
  227
- Adjusting Rear ABS Sensor Gap
  
  228
  - Marking Sensor Wheel
    228
  - Checking and Adjusting Sensor Gap
    228
- Removing and Installing Rear Brake Master Cylinder
  
  229
  - Checking and Adjusting Play of Piston Rod
    229
- Removing and Installing Footbrake Lever
  
  230
- Removing and Installing ABS Unit
  
  231
  - Removing the ABS Unit
    231
  - Installing the ABS Unit
    232
- Removing and Installing ABS Relay and Relay Socket
  
  233
  - Removing ABS Relay
    233
  - Installing the ABS Relay
    233
  - Removing ABS Relay Socket
    234
  - Installing the ABS Relay Base
    234
- Removing and Installing Brake Line
  
  235
  - Removing and Installing Front Brake Line
    235
  - Removing and Installing Rear Brake Line
    236
36 Wheels and Tyres

239
46 Frame

249
51 Equipment

269
- Removing and Installing Ignition Switch/Steering Lock
  
  271
  - Removing and Installing Ignition/Light Switch
    271
  - Removing and Installing Lock Barrel
    272
    
    Drilling out Lock Barrel
    272
- Removing and Installing Lock Barrel for Fuel Tank Filler Cap
  
  272
  - Technical Data
    279
  - Relay Positions (Central Electrical Equipment Box)
    281
    
    Fuse Assignments
    281
    
    Left Fuse Box
    281
    
    Right Fuse Box
    281
  - Frame Wiring Harness
    282
  - Wiring Harness
    283
  - View from Left
    283
  - Wiring Harness View from Right
    287

BMW R 1100 S EVO Maintenance Manual (95 pages)

Integral ABS

Brand: BMW | Category: Motorcycle | Size: 18.31 MB

BMW Categories

Automobile Motorcycle Automobile Accessories Engine Car Navigation system

More BMW Manuals

BMW R 1100 S EVO Manuals

BMW R 1100 S EVO Repair Manual (302 pages)

Table of Contents

Table of Contents

Pre-Delivery Check Contents - Pre-Delivery Check

Pre-Delivery Check

General View of Crated Motorcycle

Checking the Crate for Damage

Inspecting Motorcycle for Damage

Checking that Delivery Is Complete

Installing Remaining Items on Motorcycle

Unpacking the Motorcycle

Filling and Charging the Battery

Checking Engine Oil Level When Cold, Adding Oil if Necessary

Checking Brake Fluid Level

Checking Clutch Fluid Level

Checking Tightness of Rear Wheel Studs

Checking Headlight Beam Angle, Adjusting if Necessary

Checking Tyre Pressures

Final Inspection and Function Check

Final Cleaning

Handing over the Motorcycle

Maintenance

Key to Maintenance Intervals

Reading out Moditec Fault Memory

Changing Engine Oil, Replacing Oil Filter Element

Changing Oil in Gearbox

Changing Oil in Rear Wheel Drive; Cleaning Inductive Signal Transmitter at Rear Wheel

Replacing Fuel Filter

Replacing Intake Air Filter Element

Checking Battery Fluid Level and Topping up if Necessary; Cleaning and Greasing the Battery Posts

Replacing Poly-V Belt

Checking Brake Fluid Level

Checking Brake Pads and Discs for Wear/Replacing

Changing Brake Fluid and Bleeding Brake System

Checking Clutch Fluid Level

Changing the Clutch Fluid

Checking Rear Wheel Bearing Play by Tilting Wheel

Checking Tightness of Rear Wheel Studs

Checking Swinging Arm Bearings, Adjusting if Necessary

Checking/Replacing Spark Plugs

Checking Function of Side Stand Switch

Greasing the Side Stand Pivot

Tightening Cylinder Heads

Checking/Adjusting Valve Clearances

Checking Throttle-Cable Play

Checking/Adjusting Idle Speed and Throttle-Valve Synchronisation

Final Inspection with Road Safety and Functional Check

11 Engine

Technical Data

Cutaway Drawing of Engine

Lubricating-Oil Circuit

Cooling-Oil Circuit

Removing Engine

Disassembling Engine

Camshaft

Assembling Engine

Installing Engine

12 Engine Electrics

Technical Data

Removing and Installing Coil and Ignition Leads

Removing and Installing Alternator

Disassembling/Assembling

Disassembling/Assembling Alternator

(Option 50 A)

Alternator

Removing and Installing Starter Motor

Disassembling/Assembling Starter Motor

Removing and Installing Magnetic Gate

13 Fuel Preparation and Control

16 Fuel Tank and Lines

21 Clutch

23 Gearbox

Technical Data

Removing and Installing Gear-Shift Lever

Removing Gearbox

Disassembling Gearbox

Assembling Gearbox

31 Front Fork

Technical Data