BMW K 1200 LT 1999 Repair Manual page 73

Contents
Removing, disassembling and assembling cylinder head
Removing camshafts .........................................................................................................................22
Removing bucket-type tappets .........................................................................................................22
Removing cylinder head ....................................................................................................................22
Removing valves ...............................................................................................................................22
Machining valve seat .........................................................................................................................23
Installing valve and valve stem seal ...................................................................................................24
Removing/installing crankshaft gear and rotor flange
Removing crankshaft
Removing big end bearings ...............................................................................................................25
Removing main bearings (engine installed) ........................................................................................25
Removing main bearings (engine removed) .......................................................................................25
Removing, disassembling and
assembling piston with conrod
Removing piston with conrod ............................................................................................................25
Disassembling piston ........................................................................................................................25
Checking piston dimensions .............................................................................................................26
Assembling pistons ...........................................................................................................................26
Checking cylinder dimensions ...........................................................................................................26
Checking that conrod bores are parallel ............................................................................................26
Assembling pistons and conrods ......................................................................................................27
Measure backlash at the countershaft
Removing intermediate flange
Removing driver ................................................................................................................................28
Removing clutch housing ..................................................................................................................29
Removing intermediate flange ...........................................................................................................29
Disassembling/assembling
intermediate flange
Removing the driver bearing ..............................................................................................................30
Installing driver bearing .....................................................................................................................30
Removing/installing shaft sealing ring for driver .................................................................................31
Removing countershaft and layshaft with freewheel
Disassembling/assembling freewheel
Disassembling freewheel ...................................................................................................................32
Assembling freewheel .......................................................................................................................33
Removing/installing needle bearing for layshaft and shaft sealing ring in crank-
case
.....................................................................................................................................................33
Removing bearing .............................................................................................................................33
Removing shaft sealing ring ..............................................................................................................33
Installing shaft sealing ring ................................................................................................................33
Installing bearing ...............................................................................................................................33
Removing output shaft
Removing oil sump ............................................................................................................................34
Removing the oil mesh strainer and oil filter ......................................................................................34
Removing lower part of crankcase ....................................................................................................34
Removing/installing oil level sight glass .............................................................................................34
Disassembling/reassembling output shaft
Disassembling output shaft ...............................................................................................................35
Disassembling tensioning gear ..........................................................................................................35
Assembling tensioning gear ..............................................................................................................36
Assembling damper ..........................................................................................................................37
11.2
...................................................................................................................25
...............................................................................................25
................................................................................28
.................................................................................................28
.......................................................................................................................30
..................................................................................32
...............................................................................................................34
..........................................22
..................................................24
.....................................................31
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