Toro Workman HDX--D Manuals

Manuals and User Guides for Toro Workman HDX--D. We have 7 Toro Workman HDX--D manuals available for free PDF download: Service Manual, Operator's Manual

Toro Workman HDX--D Service Manual (318 pages)

Brand: Toro | Category: Utility Vehicle | Size: 32 MB

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3
- Table of Contents
  3
- Safety Instructions 1
  7
- Chapter 1 -- Safety
  
  8
  - Safety Instructions
    8
    
    Before Operating
    8
    
    While Operating
    9
    
    Maintenance and Service
    10
    
    Jacking Vehicle
    11
  - Safety and Instruction Decals
    12
    
    Using Bed Safety Support
    12
- Chapter 2 -- Product Records and Maintenance
  
  13
  - Maintenance
    13
  - Product Records
    13
  - Equivalents and Conversions
    14
  - Torque Specifications
    15
Chapter 3 Briggs/Daihatsu Gasoline Engine

19
- General Information 3
  19
- Specifications
  20
- General Information
  21
  - Special Tools 6
    21
- Adjustments
  23
- Engine Diagnostics
  24
- Service and Repairs
  26
  - Fuel Pump
    30
  - Engine
    36
    
    Engine Removal
    37
    
    Engine Installation
    39
    
    Engine Throttle Bracket
    40
- EFI System
  42
  - Overview
    42
    
    EFI System Components
    42
    
    EFI Troubleshooting
    45
    
    Troubleshooting 6
    45
Chapter 4 Briggs/Daihatsu Diesel Engine

47
- Engines
  47
- Service and Repairs 6
  47
- Specifications
  48
- General Information
  49
  - Adding Oil to Engine
    49
  - Operator's Manual
    49
  - Special Tools 7
    49
- Adjustments
  50
  - Adjust Engine Speed
    50
- Service and Repairs
  52
  - Air Cleaner System
    52
  - Fuel Tank
    54
  - Exhaust System
    56
  - Radiator
    58
  - Engine
    60
  - Engine Removal
    61
  - Engine Installation
    62
  - Briggs/Daihatsu Diesel Engine
    64
  - Engine Throttle Bracket
    64
  - Workman HDX--D
    64
- Chapter 5 -- Kohler Gasoline Engine
  
  65
  - General Information
    65
  - Kohler Command Engine Service Manual
    65
- Chapter 6 -- Drive Train
  
  66
  - Service and Repairs
    65
  - Specifications
    65
  - Specifications
    66
  - General Information
    67
Chapter 6 Drive Train

77
- Adjustments
  77
- Troubleshooting
  77
- Chapter 7 -- Chassis
  
  78
  - Specifications
    78
  - General Information
    79
    
    Drive Train Operation
    79
    
    Operator's Manual
    79
  - Special Tools
    80
    
    Clutch Alignment Tool
    80
    
    PTO Cable Adjustment
    81
  - Troubleshooting
    82
    
    Clutch
    82
    
    Transaxle
    84
  - Service and Repairs
    86
    
    Shift Cable Replacement
    86
    
    Driveshaft
    88
    
    Driveshaft Cross and Bearing Service
    90
    
    PTO Removal and Installation (if Equipped)
    91
    
    Transaxle
    92
    
    Transaxle Removal
    93
    
    Transaxle Installation
    94
    
    Clutch Service
    96
    
    Transaxle Disassembly
    98
    
    Transaxle Service
    98
    
    Transaxle Inspection
    109
    
    Transaxle Assembly
    113
Chapter 7 Chassis

141
- Specifications
  142
- General Information
  143
  - Operator's Manual
    143
  - Tire Pressure
    143
- Special Tools
  144
  - Compression Spring Tool
    144
- Troubleshooting
  145
  - Suspension and Steering
    145
  - Brakes
    146
- Service and Repairs
  148
  - Wheel Assembly
    148
  - Brake System
    150
  - Brake Caliper Service
    152
  - Parking Brake Caliper Service
    153
  - Bleed Brake System
    154
- Brake Master Cylinder
  156
- Brake Master Cylinder Service
  158
- Parking Brake Cable
  160
- Wheel Hub
  162
- Steering Assembly
  164
- Front Control Arms
  168
- Front Compression Spring Service
  170
- Front Shock Absorber
  172
- Rear Shock Absorber
  173
- Rear Leaf Spring
  174
- Front Wheel Alignment
  176
- Steering Wheel
  177
- Seat Base
  178
- Hood
  180
Chapter 8 Electrical System

181
- Electrical Schematics 8
  181
- Electrical Schematics
  182
- Special Tools
  182
- Troubleshooting
  184
- Electrical System Quick Checks
  186
  - Battery Test (Open Circuit Test)
    186
    
    Charging System Test
    186
    
    Glow Plug System Test (Workman HDX--D)
    186
    
    Verify Interlock System Operation
    187
- Component Testing
  188
  - Ignition (Key) Switch
    188
    
    Gauge Cluster
    189
    
    Fuses
    190
    
    Brake Switch
    191
    
    Headlight Switch
    191
    
    Clutch Switch
    192
    
    Hydraulic Lift Lever Interlock Switch
    193
    
    3Rd -- High Lockout Key Switch
    194
    
    Transaxle Switches
    195
    
    Power Relay (Four Terminals)
    196
    
    Relay (Five Terminals)
    197
    
    Diodes
    198
    
    Fusible Link
    199
    
    Fuel Gauge Sender
    200
    
    Fuel Pump (Workman HDX)
    201
  - Temperature Sender (Workman HDX and HDX--D)
    202
  - Thermal Fan Switch
    202
  - Speed Sensor (Workman HDX and HDX--D)
    204
  - Glow Plug Timer (Workman HDX--D)
    205
  - Delay Timer (Vehicles with 4WD)
    206
  - High Flow Hydraulics Kit Switch
    206
    
    High Flow Hydraulics Kit)
    206
  - Hydraulic Solenoid Valve Coil
    207
  - Rear PTO Switch (Optional Kit)
    208
- Service and Repairs
  209
  - Battery Storage
    209
  - Battery Care
    209
  - Battery Service
    210
    
    Battery Inspection and Maintenance
    210
    
    Battery Removal and Installation
    210
    
    Battery Specifications
    210
    
    Battery Testing
    211
    
    Battery Charging
    212
  - Headlights
    213
  - Tail Lamps
    214
Chapter 9 Hydraulic System

215
- General Information 9
  215
- Specifications
  217
- General Information
  218
  - Operator's Manual
    218
    
    Hydraulic Hoses
    218
    
    Hydraulic Hose and Tube Installation
    219
- Hydraulic Schematics
  222
  - Vehicle Hydraulic Schematic
    222
    
    High Flow Hydraulics Kit (if Equipped) Schematic
    223
- Hydraulic Circuit Operation
  224
  - Steering Circuit
    224
    
    Raise and Lower Bed
    225
    
    High Flow Hydraulic Circuit
    226
- Special Tools
  228
  - Hydraulic Pressure Test Kit
    228
    
    Hydraulic Tester (Pressure and Flow)
    228
    
    Hydraulic Test Fitting Kit
    229
    
    Male Coupler (for High Flow Hydraulics Kit)
    229
    
    O--Ring Kit
    229
  - Troubleshooting
    230
- Testing
  233
  - Gear Pump Flow and System Relief Pressure
    234
    
    WORKMAN HDX and HDX- -D
    234
- Service and Repairs
  245
  - Lift Valve
    256
  - Lift Valve Service
    258
- Sauer/Danfoss Steering Unit Type Ospm Service Manual
  262
  - Steering Control Valve Service
    262
  - Steering Cylinder
    264
  - Hydraulic System
    264
  - Steering Cylinder Service
    266
  - Lift Cylinder
    268
  - Lift Cylinder Service
    270
Chapter 10 Front Wheel Drive (4Wd)

275
- Specifications
  276
- General Information
  277
- SERVICE and REPAIRS
  278
  - CV Axle Assembly
    278
  - Differential Driveshaft
    282
  - Driveshaft Cross and Bearing Service
    284
  - Front Differential
    286
  - Front Differential Service
    288
    
    Front Differential Disassembly
    289
    
    Front Differential Assembly
    293
    
    Rev. a Front Wheel Drive (4WD)
    293