Table of Contents
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Contents
Introduction................................................................. 2
Safety ........................................................................... 4
Safe Operating Practices ....................................... 4
Supervisor's Responsibilities ................................. 4
Before Operating ................................................. 4
Operation............................................................. 5
Maintenance......................................................... 6
Sound Pressure..................................................... 6
Vibration.............................................................. 6
Sound Level Certification ..................................... 7
Safety and Instructional Decals ............................. 8
Setup.......................................................................... 13
1 Checking the Fluid Levels ................................ 13
Product Overview ...................................................... 14
Controls ............................................................. 14
Specifications ..................................................... 17
Attachments/Accessories................................... 17
Operation................................................................... 18
Checking the Engine Oil Level............................ 18
Adding Fuel ....................................................... 19
Checking the Coolant Level ................................ 20
Level .............................................................. 20
so equipped)................................................... 21
(Four Wheel Drive Models Only) .................... 21
Nuts............................................................... 22
Checking the Tire Pressure ................................. 22
Checking the Brake Fluid.................................... 22
Pre-starting Checks............................................ 23
Starting the Engine............................................. 23
Driving the Vehicle............................................. 23
Stopping the Vehicle........................................... 24
Stopping the Engine ........................................... 24
New Vehicle Break-in ........................................ 24
Checking the Interlock System............................ 24
Operating Characteristics ................................... 25
Passengers.......................................................... 25
Speed ................................................................. 26
Turning .............................................................. 26
Braking .............................................................. 26
Tip Overs........................................................... 26
Hills ................................................................... 27
Loading and Dumping........................................ 27
Only).............................................................. 28
Transporting the Vehicle..................................... 28
Towing the Vehicle ............................................. 28
Towing a Trailer with the Vehicle......................... 29
Maintenance............................................................... 30
Recommended Maintenance Schedule(s) ................ 30
Service Interval Chart......................................... 31
Heavy Duty Operation ....................................... 32
Premaintenance Procedures.................................... 32
Removing the Full Bed ....................................... 32
Installing the Full Bed......................................... 32
Jacking the Vehicle.............................................. 33
Removing the Hood ........................................... 33
Lubrication............................................................. 34
Greasing Bearings and Bushings ......................... 34
Engine Maintenance............................................... 37
Servicing the Air Cleaner .................................... 37
Changing the Engine Oil And Filter .................... 37
Fuel System Maintenance ....................................... 38
Fuel Lines and Connections................................ 38
Filter .............................................................. 38
Electrical System Maintenance................................ 39
Fuses.................................................................. 39
Jump Starting the Vehicle.................................... 40
Servicing the Battery........................................... 40
Drive System Maintenance ..................................... 41
Wheel Drive Models Only) ............................. 41
Wheel Drive Models Only) ............................. 41
Adjusting the Shift Cables................................... 42
Adjusting the High-Low Cable ........................... 42
Inspecting the Tires ............................................ 42
Checking the Front Wheel Alignment ................. 42
Cooling System Maintenance .................................. 43
System............................................................ 43
Changing Engine Coolant................................... 44
Brake Maintenance ................................................. 45
Adjusting the Parking Brake................................ 45
Adjusting the Brake Pedal ................................... 45
Belt Maintenance.................................................... 46
Adjusting Belts ................................................... 46
Controls System Maintenance................................. 46
Adjusting the Accelerator Pedal .......................... 46
Adjusting the Clutch Pedal.................................. 47
Converting the Speedometer .............................. 47
Hydraulic System Maintenance ............................... 48
the Strainer..................................................... 48
Replacing the Hydraulic Filter ............................. 48
Filter (If so equipped) ..................................... 49
Storage....................................................................... 50
Schematics ................................................................. 51
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