Table of Contents
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Contents
Introduction .................................................................. 2
Safety ........................................................................... 5
Safe Operating Practices........................................... 5
Supervisor's Responsibilities ..................................... 5
Before Operating .................................................... 5
Operation............................................................... 6
Maintenance ........................................................... 7
Sound Pressure ....................................................... 7
Vibration................................................................ 7
Sound Level Certification ......................................... 7
Safety and Instructional Decals ................................. 8
Setup ...........................................................................13
1 Checking the Fluid Levels .....................................13
Product Overview .........................................................14
Controls ...............................................................14
Specifications ........................................................17
Attachments/Accessories........................................17
Operation ....................................................................17
Checking the Engine-oil Level..................................17
Adding Fuel...........................................................18
Checking the Coolant Level .....................................19
Level.................................................................19
equipped) ..........................................................20
(Four-wheel-drive Models Only) ...........................20
Checking the Torque of the Wheel Nuts.....................21
Checking the Tire Pressure ......................................21
Checking the Brake Fluid.........................................21
Pre-starting Checks.................................................22
Starting the Engine .................................................22
Driving the Vehicle .................................................22
Stopping the Vehicle ...............................................23
Stopping the Engine ...............................................23
Break-in New Vehicle .............................................23
Checking the Interlock System .................................23
Operating Characteristics ........................................23
Passengers.............................................................24
Speed....................................................................24
Turning the Vehicle ................................................25
Braking the Vehicle.................................................25
Preventing Tip Overs..............................................25
Operating the Vehicle on Hills..................................25
Vehicle ..............................................................26
Only) ................................................................26
Transporting the Vehicle .........................................26
Towing the Vehicle .................................................27
Towing a Trailer with the Vehicle ..............................27
Maintenance .................................................................28
Recommended Maintenance Schedule(s) ......................28
Heavy-duty Operation ............................................30
Premaintenance Procedures ........................................30
Removing the Full Bed............................................30
Installing the Full Bed .............................................30
Jacking Up the Vehicle ............................................31
Removing the Hood ...............................................31
Lubrication ...............................................................32
Greasing Bearings and Bushings ...............................32
Engine Maintenance ..................................................35
Servicing the Air Cleaner .........................................35
Changing the Engine Oil and Filter ...........................35
Fuel System Maintenance ...........................................36
Fuel Lines and Connections .....................................36
Servicing the Water Separator/Fuel Filter...................36
Electrical System Maintenance ....................................37
Fuses ....................................................................37
Jump Starting the Vehicle.........................................38
Servicing the Battery...............................................38
Drive System Maintenance .........................................39
(Four-wheel-drive Models Only) ...........................39
(Four-wheel-drive Models Only) ...........................39
Adjusting the Shift Cables........................................40
Adjusting the High-Low Cable ................................40
Inspecting the Tires ................................................40
Checking the Front Wheel Alignment........................40
Cooling System Maintenance ......................................41
Removing Debris from the Cooling System ................41
Changing the Engine Coolant...................................42
Brake Maintenance ....................................................43
Adjusting the Parking Brake .....................................43
Adjusting the Brake Pedal ........................................44
Belt Maintenance ......................................................44
Adjusting Belts.......................................................44
Controls System Maintenance .....................................45
Adjusting the Accelerator Pedal ................................45
Adjusting the Clutch Pedal.......................................45
Converting the Speedometer....................................46
Hydraulic System Maintenance ....................................46
Strainer..............................................................46
Replacing the Hydraulic Filter ..................................47
(If so equipped) ..................................................47
Storage ........................................................................49
Schematics ...................................................................50
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