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Summary of Contents for Toro 07379
- Page 1 Form No. 3379-623 Rev A Industrial Workman ® HDX-D Utility Vehicle with Bed Model No. 07379—Serial No. 313000001 and Up *3379-623* A Register at www.Toro.com. Original Instructions (EN)
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Page 2: Introduction
You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product. - Page 3 This manual identifies potential hazards and has safety messages identified by the safety alert symbol (Figure 2), which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions. Figure 2 1. Safety alert symbol This manual uses 2 other words to highlight information.
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Page 4: Table Of Contents
Contents Installing the Full Bed ..........30 Jacking Up the Vehicle ..........31 Removing the Hood ..........31 Introduction ..............2 Lubrication ...............32 Safety ................5 Greasing Bearings and Bushings .......32 Safe Operating Practices........... 5 Engine Maintenance ..........35 Supervisor’s Responsibilities ........5 Servicing the Air Cleaner .........35 Before Operating ............ -
Page 5: Safety
A replacement manual is New York, New York 10018 U.S.A. available by sending complete model and serial number • ANSI/UL 558; Internal Combustion Engine Powered to: The Toro Company, 8111 Lyndale Avenue South, Industrial Trucks Minneapolis, Minnesota 55420. ADDRESS: •... -
Page 6: Operation
• stop using the vehicle. Make sure that the problem is Using the machine demands attention. Failure to operate corrected before operating the vehicle or the attachment. vehicle safely may result in an accident, tipping over of the vehicle, and serious injury or death. Drive carefully. •... -
Page 7: Maintenance
2850 with cab @ 80 dBA • Do not overspeed the engine by changing the governor settings. The maximum engine speed is 3650 rpm. To ensure safety and accuracy, have an Authorized Toro Distributor check the maximum engine speed with a tachometer. •... -
Page 8: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 93-9852 1. Warning—read the Operator’s Manual. 2. Crushing hazard—install the cylinder lock. 115-7739 1. - Page 9 115-2281 1. Headlights 4. Engine—run 2. Horn 5. Engine—start 3. Engine—stop 115-7746 1. Warning—do not operate this machine unless you are trained. 3. Fire hazard—stop the engine before fueling. 2. Warning—lock the parking brake, stop the engine, and 4. Tipping hazard—slow down and turn gradually, use caution remove the ignition key before leaving the machine.
- Page 10 93-7814 1. Entanglement hazard, belt—stay away from moving parts. 93–9868 1. Crushing hazard of hand—read the Operator’s Manual. 115-7813 1. Power outlet 10A 5. Lights, brake 15A 2. Switched power 10A 6. Hazard 10A 3. Fuel pump, supervisor 7. 4WD, Transmission 10A switch 10A 4.
- Page 11 106-2355 1. Slow 3. Transmission—third high; no fast speed 93-9899 2. Fast 1. Crushing hazard—install the cylinder lock. 115-7756 1. High flow hydraulics—engaged 106-7767 1. Warning—read the Operator's Manual; avoid tipping the machine; wear the seat belt; lean away from the direction the machine is tipping.
- Page 12 106-2377 1. Locked 8. Warning—read the Operator's Manual. 2. Differential lock 9. Entanglement hazard, shaft—keep bystander's a safe distance from the vehicle. 3. Unlocked 10. Retract hydraulics 4. Hydraulic lock 11. Extend hydraulics 5. Engage 12. Transmission—high speed 6. Power take-off (PTO) 13.
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Page 13: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Check the fluid levels Media and Additional Parts Description Qty. Operator's Manual Read the manual before operating the vehicle. Parts Manual Use the manual to reference the part numbers. -
Page 14: Product Overview
Gear Shift Lever Product Overview Fully press the clutch pedal and move the shift lever (Figure 4) into the desired gear selection. A diagram of the shift Controls pattern is indicated below. Note: Determine the left and right sides of the machine from the normal operating position. -
Page 15: Oil Pressure Warning Light
High–Low shifter is contact your local Toro distributor for assistance. bumped and the gear shift lever is in gear. Check the operation of warning lights as follows: Ignition Switch 1. -
Page 16: Fuel Gauge
Power Point complete. Failure to observe this precaution may result in damage to the engine. Use the power point (Figure 6) to power optional 12 volt Check the operation of warning lights as follows: electrical accessories. • Apply the parking brake. Passenger Hand Hold •... -
Page 17: Specifications
A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. Figure 10 1. -
Page 18: Adding Fuel
DANGER Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage. • Before removing the fuel tank cap, make sure the vehicle is positioned on a level surface. Open the fuel tank cap slowly. -
Page 19: Checking The Coolant Level
Figure 13 1. Coolant reserve tank Figure 12 3. If the coolant is low, remove the reserve tank cap and add a 50/50 mixture of water and permanent ethylene 1. Fuel tank cap glycol antifreeze. Do not overfill. 4. Install the reserve tank cap. 3. -
Page 20: Checking The High-Flow Hydraulic Fluid (If So Equipped)
4. Screw the dipstick into the transaxle and ensure that WARNING it is fully seated. Hydraulic fluid escaping under pressure can 5. Unscrew the dipstick and check the fluid level. penetrate skin and cause injury. The fluid should be up to top of the flat portion of •... -
Page 21: Checking The Torque Of The Wheel Nuts
Checking the Torque of the Checking the Brake Fluid Wheel Nuts Service Interval: Before each use or daily—Check the brake fluid level. Service Interval: After the first 2 hours Every 1,000 hours/Every 2 years (whichever comes After the first 10 hours first)—Change the brake fluid. -
Page 22: Pre-Starting Checks
• Check all fluid levels and add the appropriate amount of 3. Move the gear shift lever to 1st gear. Toro specified fluids, if any are found to be low. 4. Release the clutch pedal smoothly while pressing the •... -
Page 23: Stopping The Vehicle
Gear Range Ratio Speed (mph) @ 3600 Speed (kmh) @ 3600 Speed (mph) @ 2300 Speed (kmh) @ 2300 21.27 : 1 11.5 18.5 11.8 12.31 : 1 19.8 31.9 12.7 20.4 86.94 : 1 33.91 : 1 11.4 CAUTION Stopping the Vehicle If safety interlock switches are disconnected or To stop the vehicle, remove your foot from the accelerator... -
Page 24: Passengers
If you are not experienced at driving the vehicle, practice driving it in a safe area away from other people. Be sure you are familiar with all the vehicle’s controls, particularly those used for braking, steering, and transmission shifting. Learn how your vehicle handles on different surfaces. Your operating skills will improve with experience, but as in operating any vehicle, take it easy as you begin. -
Page 25: Turning The Vehicle
operating speed by moving the 3rd high lockout switch to The best way to prevent accidents involving utility vehicles the slow position. is through continuous supervision and training of operators and paying constant attention to the area in which vehicle is being operated. -
Page 26: Loading Onto And Dumping From The Vehicle
• Adding weight to bed, making sure it is secured. The rear cargo space is intended for load carrying purposes only, not for passengers. • Mounting wheel weights to rear wheels. • Adding liquid ballast (calcium chloride) to rear tires. Four Wheel Drive •... -
Page 27: Towing The Vehicle
1. Axle 2. Hitch plate Towing the Vehicle In case of an emergency, the vehicle can be towed for a short distance. However, Toro does not recommend this as a standard procedure. WARNING Towing at excessive speeds could cause vehicle to lose steering control. -
Page 28: Maintenance
Maintenance Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the front and rear wheel nuts. After the first 2 hours • Check condition and tension of the alternator belt. After the first 8 hours • Torque the front and rear wheel nuts. •... - Page 29 Maintenance Service Maintenance Procedure Interval • Change the front differential oil. • Change the hydraulic fluid and clean the strainer. Every 800 hours • Replace the hydraulic filter. • Change the high flow hydraulic oil and filter (if so equipped). •...
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Page 30: Heavy-Duty Operation
Heavy-duty Operation Important: If the vehicle is subjected to any of the conditions listed below, maintenance should be performed twice as frequently: • Desert operation • Cold climate operation below 0 degrees C (32 degrees F) • Trailer towing • Frequent operation on dusty roads •... -
Page 31: Jacking Up The Vehicle
frame channel and install 2 clevis pins and lynch pins (Figure 26). 2. On each side of the machine, secure the bed mounting bracket to the frame bracket with the flange head bolt and flange nut previously removed (Figure 25) Jacking Up the Vehicle DANGER A vehicle on a jack may be unstable and slip off of... -
Page 32: Lubrication
Lubrication 1. Connect the lights. 2. Insert the top mounting tabs into the frame slots. Greasing Bearings and 3. Insert the lower mounting tabs into the frame slots. 4. Ensure that the hood is fully engaged in the top, sides Bushings and bottom grooves. - Page 33 Figure 31 Figure 33 Figure 32...
- Page 34 Figure 34...
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Page 35: Engine Maintenance
Engine Maintenance 5. Remove the safety filter only if you intend to replace it. Important: Never attempt to clean the safety filter. If the safety filter is dirty, then the primary filter is Servicing the Air Cleaner damaged and both filters should be replaced. Service Interval: Before each use or daily—Check the air 6. -
Page 36: Fuel System Maintenance
Fuel System Maintenance Fuel Lines and Connections Service Interval: Every 400 hours/Yearly (whichever comes first) Every 1,000 hours/Every 2 years (whichever comes first) Figure 37 Inspect the fuel lines and connections for deterioration, 1. Engine-oil filter damage, or loose connections. Servicing the Water 4. -
Page 37: Electrical System Maintenance
Electrical System 4. Lubricate the gasket on the filter canister with clean oil. 5. Install the filter canister by hand until the gasket Maintenance contacts mounting surface, then rotate it an additional 1/2 turn. 6. Tighten the drain plug on the bottom of the filter Fuses canister. -
Page 38: Jump Starting The Vehicle
Jump Starting the Vehicle WARNING Jump starting can be dangerous. To avoid personal injury or damage to electrical components in vehicle, observe the following warnings: • Never jump start with a voltage source greater than 15 volts D.C. This will damage the electrical system. -
Page 39: Drive System Maintenance
6. Install the fill/check plug. Inspecting the Constant Velocity Boot (Four-wheel-drive Models Only) Service Interval: Every 200 hours Inspect the constant velocity boot for cracks, holes, or a loose clamp. Contact your Authorized Toro Distributor for repair if you find any damage. -
Page 40: Adjusting The Shift Cables
Adjusting the Shift Cables Figure 45 is an example of tire wear caused by under inflation. Service Interval: After the first 10 hours Every 200 hours 1. Move the shift lever to the Neutral position. 2. Remove the clevis pins securing the shift cables to the transaxle shift arms (Figure 44). -
Page 41: Cooling System Maintenance
Cooling System Maintenance Removing Debris from the Cooling System Service Interval: Before each use or daily (Clean more frequently in dirty conditions.) Figure 47 1. Turn the engine off. Clean the engine area thoroughly of all debris. 1. Front of vehicle 3. -
Page 42: Changing The Engine Coolant
5. Install the cooler and screen to the radiator. Changing the Engine Coolant Service Interval: Every 1,000 hours/Every 2 years (whichever comes first) 1. Park the machine on a level surface. 2. Remove the radiator cap. CAUTION If the engine has been running, the pressurized, hot coolant can escape and cause burns. -
Page 43: Brake Maintenance
Brake Maintenance 9. Slowly fill the reserve tank until level reaches the bottom of the filler neck. Do not overfill. Install the reserve tank cap. Adjusting the Parking Brake 10. Start the engine and operate it until warm. 11. Stop the engine. Check the coolant level and replenish Service Interval: After the first 10 hours it, if required. -
Page 44: Adjusting The Brake Pedal
Adjusting the Brake Pedal Belt Maintenance Service Interval: Every 200 hours Adjusting Belts Note: Remove the front hood to ease the adjustment procedure. Adjusting the Alternator Belt 1. Remove the cotter pin and clevis pin securing the master cylinder yoke to the brake pedal pivot (Figure Service Interval: After the first 8 hours—Check condition 56). -
Page 45: Controls System Maintenance
Adjusting the Clutch Pedal Controls System Maintenance Service Interval: Every 200 hours Note: You can adjust the clutch pedal cable at the bell housing or at the clutch pedal pivot. The front hood can be Adjusting the Accelerator removed to ease the access to pedal pivot. 1. -
Page 46: Converting The Speedometer
Hydraulic System 6. Connect the return spring to the clutch lever. Important: Ensure that the rod end is positioned Maintenance squarely on the ball, not twisted, and remains parallel to the clutch pedal after the jam nut is tightened (Figure 63). Changing the Hydraulic Fluid and Cleaning the Strainer Service Interval: Every 800 hours... -
Page 47: Replacing The Hydraulic Filter
Important: Use only the hydraulic fluids specified. Toro Premium All Season Hydraulic Fluid (Available in Other fluids could cause system damage. 5 gallon pails or 55 gallon drums. See parts catalog or Toro distributor for part numbers.) Replacing the Hydraulic Filter Alternate fluids: If the Toro fluid is not available, another conventional petroleum–based fluid may be used provided... - Page 48 2. Lubricate the new filter sealing gasket and hand turn the filter onto the filter head until the gasket contacts the filter head. Then tighten it 3/4 turn further. The filter should now be sealed. 3. Fill the hydraulic reservoir with approximately 15 l (4 US gallons) of hydraulic oil.
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Page 49: Storage
Storage 16. Remove the ignition key and put it in a safe place out of the reach of children. 17. Cover the machine to protect it and keep it clean. 1. Position the machine on a level surface, set the parking brake, stop the engine, and remove the ignition key. -
Page 50: Schematics
Schematics Hydraulic Schematic (Rev. A) - Page 51 High Flow Hydraulics Schematic (Optional) (Rev. A)
- Page 52 Electrical Schematic (Rev. A)
- Page 53 Notes:...
- Page 54 Notes:...
- Page 55 Notes:...
- Page 56 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.
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