User Manuals: SANY SY35U Mini Excavator

Manuals and User Guides for SANY SY35U Mini Excavator. We have 1 SANY SY35U Mini Excavator manual available for free PDF download: Operation And Maintenance Manual

SANY SY35U Operation And Maintenance Manual (248 pages)

Brand: SANY | Category: Excavators | Size: 52 MB

Table of Contents
5
Introduction
16
About this Manual
16
Documentation Package
17
Operation and Maintenance Manual
17
Parts Manual
17
Maintenance Log
17
Organization of this Manual
18
Introduction
18
Safety
18
Machine Controls
18
Machine Operation
18
Maintenance
18
Specifications
18
Optional Equipment
18
Machine Applications
19
Machine Directions
19
Serial Number Location
20
Product Identification Plate
20
Frame Serial Number
20
Swing Motor Identification Plate
21
Engine Identification Plate
21
Hydraulic Pump Identification Plate
22
Travel Motor Identification Plate
22
SANY Contact Information
23
Record of Serial Number and Dealer Information
23
Correction Request Form
24
Glossary of Acronyms
25
Safety
27
General Safety
29
Hazard Alerts in this Manual
29
Machine Decals
29
Operator Safety Information
30
Mount and Dismount the Machine
31
Machine Safety
31
Authorized Use of this Machine
31
Unauthorized Use of this Machine
31
Unauthorized Machine Modifications
32
Escape Tool
32
Fire Safety
32
Electrical Fires
32
Fire Extinguisher
32
In Case of Fire
33
Crushing Hazard
33
Diesel Engine Exhaust
33
Maintenance Safety
34
Lockout/Tagout Procedure
35
Cleaning the Machine
35
Fluid Systems
35
Adding Fluids to the Machine
35
Refueling
35
High-Pressure Fluid Lines
35
Accumulator
36
Electrical System
36
Battery Safety
36
Disconnect the Battery
36
Job Safety
37
Personal Protective Equipment (PPE)
37
Hearing Protection
37
Travel and Operation Precautions
38
Inclined Areas
38
Snow or Frozen Surfaces
38
Avoid Backover Accidents
39
Dust and Chemical Hazards
39
Environmental Precautions
39
Precautions in High-Voltage Areas
40
Machine Controls
41
Machine Overview
43
Controls
44
Switches - Cab Machine
44
Switches - Canopy Machine
45
Joystick Buttons and Switches
46
Left Joystick Buttons
46
Right Joystick Switch
46
Horn Button
47
Throttle Control Dial
47
Key Switch
48
Travel Alarm Switch
48
Windshield Washer Switch - Cab Machine
49
Windshield Wiper Switch - Cab Machine
49
Work Light Switch - Cab Machine
50
Work Light Switch - Canopy Machine
51
Emergency Stop Switch
52
Cigarette Lighter (12V) - Cab Machine
52
Power Outlet (12V) - Canopy Machine
53
Dome Light Switch - Cab Machine
53
Operator Controls
54
Dozer Blade Control Lever
55
Joystick Controls
55
Joystick SAE Mode
56
Left Joystick - SAE Mode
56
Right Joystick - SAE Mode
56
Joystick BHL Mode
57
Left Joystick BHL Mode
57
Right Joystick BHL Mode
57
Pattern Change (SAE/BHL) Valve
58
Return Flow Selector Valve
58
Hydraulic Lockout Control Lever
59
Directional Arrow
60
Travel Control Levers/Pedals
61
Boom Swing Control Pedal
62
Windshield
63
Opening the Windshield
63
Closing the Windshield
64
Lower Front Windshield
65
Heating and Air Conditioning System
66
Control Panel
66
Heating and Air Conditioning System Operation
67
Air Outlets
68
Cab Ventilation
68
Radio
69
Radio Control Panel
69
Radio Operation
69
Auto Scan/Preset Station (AS/PS) Button
69
AM/FM Selector Button
69
Lcd
69
Sound Mode Adjustment Button (SEL)
70
Time Display / Time Set Button
70
Power Button
70
Volume Control Buttons
70
Tuning Buttons
70
Preset Station Buttons
70
Battery Disconnect Switch
71
Escape Tool - Cab
72
Fire Extinguisher - Cab
72
Monitor
73
Daily Maintenance Information Screen
73
Maintenance Information Screen
74
Home Screen
74
Function List Screen
76
System Information Screen
77
Main Menu Screen
78
Operation Information Screen
79
Switch Signals Screen
79
Joystick Screen
80
Machine Configuration Screen
80
Failure Information Screen
81
Global Positioning System (GPS) Information Screen
81
Language Selection Screen
82
Maintain Table Screen
82
Operating Mode Screen
83
Flow Rate Information Screen
84
Flow Rate Setting Screen
85
Date and Time Setup Screen
86
System Unlocked Screen
86
Reserved Function
86
Diesel Particulate Filter (DPF) Screens
87
Stationary Regeneration
87
Work Area
92
General Job Safety
92
Operator Responsibilities
92
Prestart Checks and Adjustments
93
Fluid Level Checks
94
Check the Engine Coolant Level
94
Add Engine Coolant
94
Engine Oil Level Check
95
Fuel Level Check
96
Add Fuel
96
Fuel Tank Filler Cap
97
Check and Drain the Primary Fuel Filter/Water Separator
98
Check the Hydraulic Oil Level
99
Windshield Washer Fluid Check and Fill
99
Electrical Components Check
100
Horn Function Check
100
Seat and Seat Belt
101
Seat Position Adjustment
101
Seat Backrest Adjustment
101
Seat Weight Suspension Adjustment
101
Seat Belt
101
Buckle the Seat Belt
102
Unbuckle the Seat Belt
102
Mirror Adjustment
103
Antenna
103
Starting the Engine
104
Idling the Engine
106
Cold Weather Engine Starting
106
Warm-Up Operation
107
Jump-Start the Engine
108
New Machine Break-In
110
Engine Shutdown
111
Inspection after Engine Shutdown
112
Moving the Machine
112
Directional Arrow
112
Auto Idle Function
112
Machine Moving Precautions
113
Travel Controls
113
Forward Travel
113
Reverse Travel
113
Right Turn
114
Left Turn
114
Spot Turning
114
Stopping the Machine
114
Work Equipment Control and Operation
115
Arm Control - SAE Mode
115
Arm Control - BHL Mode
115
Boom Control - SAE Mode
115
Boom Control - BHL Mode
116
Swing Control - SAE/BHL Mode
116
Bucket Control - SAE/BHL Mode
116
Boom Swing Pedal
116
Dozer Blade Control Lever
117
Restricted Operation
118
Never Operate with Bucket Force
118
Never Use Swing Force
119
Never Use Traveling Force
119
Never Operate Using Machine Weight
120
Do Not Operate a Cylinder at the Stroke End
120
Avoid Dozer Blade Impact
121
Avoid Shifting Travel Directions Suddenly
121
Support the Dozer Blade
121
Excavating Hard Ground
121
Travel
122
General Travel Instructions
122
Traveling at High Speed
123
Operating in Water
124
Traveling on an Incline
125
Precautions When Traveling on an Incline
125
Engine Stalls on an Incline
127
Operation on Soft Ground
128
Removing a Stuck Machine
128
One Track Stuck
128
Two Tracks Stuck
129
Towing the Machine
130
Towing Point for a Light Load
130
Recommended Operations
131
Trenching Work
132
Boom Swing Feature
132
Vehicle Loading
132
Leveling Operation
132
Operating Precautions
133
Park the Machine
134
Parking the Machine on a Grade
134
Cold Weather Operation
135
Engine Coolant in Cold Weather
135
Battery in Cold Weather
135
Track Cleaning in Cold Weather
135
After Daily Operation
136
Machine Storage in Cold Weather
136
After Cold Season
136
Long-Term Storage
137
Before Long-Term Storage
137
During Storage
137
Air Conditioner Storage
138
Removing from Storage
138
Starting the Engine after Long-Term Storage
138
Transportation Information
139
Transportation Method
139
Loading and Unloading
139
Loading the Machine
140
Securing the Machine
143
Unloading the Machine
144
Lifting the Machine
146
Maintenance
147
Maintenance Information
151
Checks before Maintenance or Repairs
151
Checks after Maintenance or Repairs
151
Hour Meter Reading
151
Genuine SANY Parts
151
Approved SANY Lubricants
152
Oil and Filter Inspection
152
Collect Oil Sample
152
Fuel Tank Strainer
152
Preventing Contamination
152
Installation of Hydraulic Hoses
152
Securing Access Covers and Compartment Doors
152
Cleaning the Machine
153
Weld, Drill, Cut, or Grind on the Machine
153
Inspection and Maintenance in Adverse Environments
153
Mud, Rain, or Snow Conditions
153
Near Ocean (Salt Air) Environments
153
Dusty Environments
154
Cold Environments
154
Other Weather Environments
154
Check the Maintenance Log
154
Daily Inspection and Maintenance
155
Recommended Lubricants, Fuels, and Engine Coolant
156
Fluid Capacities
157
Hydraulic Oil Description
157
Lubrication and Grease
157
Windshield Washer Fluid
157
Fuel
158
Engine Coolant
159
Other Approved Lubricants
159
Maintenance Schedule
160
When Required
160
Daily or Every 10 Hours
160
After the First 50 Hours
161
Weekly or Every 50 Hours
161
Every 100 Hours
162
After the First 100 Hours
162
Monthly or Every 250 Hours
162
Every 3 Months or 500 Hours
162
Every 6 Months or 1000 Hours
163
Every 1500 Hours
163
Annually or Every 2000 Hours
163
Annually or Every 4000 Hours
164
After Maintenance Is Completed
164
Hydraulic Breaker Maintenance Interval
164
Lubrication and Maintenance Charts
165
Accessory Light Outlet
167
Doors, Windshield, and Hood
167
Cab Door
169
Inspect and Lubricate the Cab Door
169
Windshield
170
Inspect the Windshield Mechanisms
170
Engine Hood
171
Opening the Engine Hood
171
Closing the Engine Hood
171
Right Rear Access Door
172
Opening the Right Rear Access Door
172
Closing the Right Rear Access Door
172
Right Front Access Door
172
Unlocking/Opening the Right Front Access Door
172
Closing/Locking the Right Front Access Door
173
Fuse Access Door
173
Unlocking/Opening the Fuse Access Door
173
Closing/Locking the Fuse Access Door
173
Fuses
174
Access the Fuse Panel
174
Replacing a Fuse
175
Fuse Circuits
175
Relay Circuits
175
Maintenance Procedures
176
Engine
176
Engine Inspection
176
Prestart Inspection
177
Collect Engine Oil Sample
177
Check the Engine Oil Level
178
Change the Engine Oil and Filter
179
Check and Adjust the Fan Belt Tension
181
Replace the Fan Belt
181
Check and Replace the Engine Air Filters
182
Check the Engine Air Filters
182
Replace the Engine Air Filters
182
Check the Alternator
182
Check the Starter
183
Check the Exhaust System
183
Inspect Engine Crankcase Breather System
184
Engine Cooling System
185
Check the Engine Coolant Level
185
Change the Engine Coolant
185
Inspect the Engine Coolant Pump
187
Inspect and Clean the Cooling Package
188
Heating and Air Conditioning System-Cab
189
Check Heating and Air Conditioning System Operation
189
Clean or Replace the Ventilation Filter Screen-Cab
189
Inspect and Adjust the Air Conditioner Compressor Belt Tension
190
Check the Air Conditioner Compressor Belt Tension
190
Adjust the Air Conditioner Compressor Belt Tension
191
Air Conditioner Storage
191
Air Conditioner Components Inspection and Maintenance Schedule
191
Fuel System
192
Bleed the Fuel System
192
Drain the Fuel Tank of Water and Sediment
192
Replace the Secondary Fuel Filter
194
Replace the Primary Fuel Filter/Water Separator Element
195
Check the Fuel Tank Strainer
197
Check the Fuel Lines
198
Battery
198
Check the Battery
198
Remove the Battery
200
Hydraulic System
202
Check the Accumulator Function
202
Relieve Hydraulic System Pressure
202
Check Hydraulic Oil Level
202
Add Hydraulic Oil
203
Replace the Hydraulic Tank Breather Filter Element
204
Replace the Hydraulic Oil Pilot Filter
205
Replace the Hydraulic Oil Return Filter
206
Clean and Replace the Hydraulic Oil Suction Strainer
208
Change the Hydraulic Oil
209
Collect Hydraulic Oil Sample
210
Check the Hydraulic Hoses, Lines, and Connectors
211
Check the Hydraulic Pump and Fasteners
211
Track Assembly
213
Check the Track Tension
213
Adjust the Track Tension
214
Increase the Track Tension
214
Decrease the Track Tension
215
Check the Carrier Roller Fasteners
216
Check the Idler
216
Check the Final Drive Motor Connections and Mounting Fasteners
217
Check and Add Final Drive Oil
218
Change the Final Drive Oil
219
Collect Final Drive Oil Sample
220
Lubrication
221
Lubrication Points
221
Arm Cylinder Rod End Pin
222
Boom-Arm Connecting Pin
222
Arm Cylinder Base End Pin
223
Boom Pin
223
Dozer Blade Linkage Pins and Dozer Blade Cylinder End Pins
223
Boom Cylinder Base End Pin
224
Boom Cylinder Rod End Pin
224
Bucket Linkage Pins
224
Bucket Cylinder Rod End Pin
225
Bucket Cylinder Base End Pin
225
Boom Swing Cylinder Rod End Pin
225
Boom Swing Cylinder Base End Pin
226
Boom Swing Pin
226
Swing Bearing
226
Swing Pinion Gear
227
Bucket
228
Replace the Bucket Teeth
228
Replace the Bucket
229
Check the Sheet Metal
229
Check Component Operating Functions
230
Check the Operation and Maintenance Manual
232
Check the Upper Structure and Undercarriage
233
Specifications
235
Machine Dimensions
236
Working Ranges
237
Technical Specifications
238
Lift Chart: Blade down
239
Lift Chart: Blade up
240
Optional Equipment
241
Optional Equipment Selection
242
Read Equipment Instruction
242
Equipment Operation Precautions
243
Install Optional Equipment
244
Remove Optional Equipment
246

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User Manuals: SANY SY35U Mini Excavator

SANY SY35U Operation And Maintenance Manual (248 pages)

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