User Manuals: SANY SY95C Compact Excavator

Manuals and User Guides for SANY SY95C Compact Excavator. We have 1 SANY SY95C Compact Excavator manual available for free PDF download: Operation And Maintenance Manual

SANY SY95C Operation And Maintenance Manual (166 pages)

Brand: SANY | Category: Excavators | Size: 62 MB

Table of Contents
5
Introduction
14
About this Manual
14
Documentation Package
14
Operation and Maintenance Manual
14
Parts Manual
14
Maintenance Log
14
Organization of this Manual
15
Introduction
15
Safety
15
Machine Controls
15
Machine Operation
15
Maintenance
15
Specifications
15
Optional Equipment
15
Machine Applications
15
Machine Directions
15
Serial Number Location
16
Product Identification Plate
16
Frame Serial Number
16
Swing Motor Identification Plate
16
Engine Identification Plate
17
Travel Motor Identification Plate
17
SANY Contact Information
18
Record of Serial Number and Dealer Information
18
Correction Request Form
19
Glossary of Acronyms
20
Safety
21
General Safety
22
Hazard Alerts in this Manual
22
Operator Safety Information
22
Mount and Dismount the Machine
23
Machine Safety
23
Authorized Use of this Machine
23
Unauthorized Use of this Machine
23
Unauthorized Machine Modifications
23
Escape Tool
23
Fire Safety
23
Electrical Fires
24
Fire Extinguisher
24
In Case of Fire
24
Crushing Hazard
24
Diesel Engine Exhaust
24
Machine Decals
24
Maintenance Safety
25
Lockout/Tagout Procedure
25
Cleaning the Machine
25
Fluid Systems
25
Adding Fluids to the Machine
25
Refueling
25
High-Pressure Oil Lines
26
Accumulator
26
Electrical System
26
Battery Safety
26
Disconnect the Battery
26
Job Safety
27
Personal Protective Equipment (PPE)
27
Hearing Protection
27
Travel and Operation Precautions
27
Inclined Areas
27
Snow or Frozen Surfaces
27
Avoid Backover Accidents
28
Dust and Chemical Hazards
28
Environmental Precautions
28
Precautions in High-Voltage Areas
28
Machine Controls
29
Machine Overview
31
Monitor
32
Daily Maintenance Information Screen
32
Maintenance Information Screen
33
Home Screen
33
Function List Screen
35
System Information Screen
35
Main Menu Screen
36
Operation Information Screen
36
Switch Signals Screen
37
Joystick Screen
37
Machine Configuration Screen
38
Failure Codes Screen
38
Global Positioning System (GPS) Information Screen
39
Language Selection Screen
39
Operating Mode Screen
40
Flow Rate Information Screen
40
Quick Coupler Control Screen
41
Flow Rate Setting Screen
41
Date and Time Setup Screen
42
System Unlocked Screen
42
Reserved Function
42
Diesel Particulate Filter (DPF) Screens
42
Switches
45
Horn Button
46
Auxiliary Hydraulic Switch
46
Work Light Switch
46
Windshield Wiper Switch
47
Windshield Washer Switch
47
Emergency Stop Switch
47
Key Switch
47
Throttle Control Dial
48
Travel Alarm Switch
48
Cab Light
48
Cigarette Lighter (12V)
48
Battery Disconnect Switch
49
Controls
50
Hydraulic Lockout Control Lever
50
Joystick Controls
51
Joystick SAE Mode
51
Left Joystick - SAE Mode
51
Right Joystick - SAE Mode
51
Joystick BHL Mode
52
Left Joystick - BHL Mode
52
Right Joystick - BHL Mode
52
Pattern Change (SAE/BHL) Valve
53
Return Flow Selector Valve
53
Direction Arrow
53
Travel Control Levers and Pedals
54
Dozer Blade Control Lever
54
Windshield
55
Opening the Windshield
55
Closing the Windshield
56
Lower Front Windshield
57
Radio
58
Radio Control Panel
58
Radio Operation
59
Presetting Radio Stations
59
Searching Radio Stations
59
Manual Tuning
59
Automatic Tuning
59
Sound Mode Adjustment
60
Time Adjustment
60
Antenna
60
Heating and Air Conditioning System
61
Heating and Air Conditioning Control Panel
61
Heating and Air Conditioning System Operation
61
Air Outlet
62
Ventilation
62
Escape Tool
62
Fire Extinguisher
62
Machine Operation
63
Work Area
66
General Job Safety
66
Operator's Responsibilities
66
Seat Belt Usage
66
Operation and Maintenance Manual Check
66
Daily Maintenance Record Check
66
Cleaning the Machine
66
Cleaning the Machine Exterior
66
Cleaning the Cab Interior
67
Prestart Checks and Adjustments
67
Fluid Level Checks
67
Check Engine Coolant Level
67
Check Engine Oil Level
68
Check the Fuel Level
69
Add Fuel
70
Check and Drain the Primary Fuel Filter/Water Separator
70
Check the Hydraulic Oil Level
71
Check and Fill the Windshield Washer Fluid
71
Antenna Adjustment
71
Electrical Components Check
72
Horn Function Check
72
Seat and Seat Belt
72
Seat Backrest Angle Adjustment
73
Seat Weight Suspension Adjustment
73
Seat Headrest Adjustment
73
Seat Forward/Backward Position Adjustment
73
Armrest Angle Adjustment
74
Seat Belt
74
Mirror Adjustment
74
Starting the Engine
75
Idling the Engine
76
Cold Weather Engine Starting
76
Warm-Up Operation
77
New Machine Break-In
77
Engine Shutdown
78
Inspection after Engine Shutdown
78
Moving the Machine
78
Machine Moving Precautions
78
Standard Travel Direction
79
Travel Control
79
Forward Travel
79
Backward Travel
79
Spot Turning
79
To the Left
79
To the Right
79
Right Turn
80
Left Turn
80
Stopping the Machine
80
Work Equipment Control and Operation
80
Arm Control - SAE Mode
80
Arm Control - BHL Mode
80
Boom Control - SAE Mode
81
Boom Control - BHL Mode
81
Swing Control
81
Dozer Blade Control Lever
81
Bucket Control
81
Restricted Operation
82
Never Operate with Bucket Force
82
Never Use Swing Force
82
Never Use Traveling Force
83
Never Operate Using Machine Weight
83
Do Not Operate a Cylinder to the Stroke End
83
Avoid Dozer Blade Impact
84
Avoid Shifting Travel Directions Suddenly
84
Excavating Hard or Rocky Ground
84
Support the Dozer Blade
84
Travel
84
General Travel Instructions
84
Traveling at High Speed
85
Operating in Water
85
Traveling on an Incline
86
Precautions When Traveling on an Incline
86
Engine Stalls on an Incline
87
Operating on Soft Ground
88
Removing a Stuck Machine
88
One Track Stuck
88
Two Tracks Stuck
88
Towing the Machine
89
Towing Hook for a Light Load
89
Recommended Operations
89
Trenching Work
89
Vehicle Loading
90
Leveling Operation
90
Operating Precautions
90
Park the Machine
91
Parking the Machine on a Grade
91
Cold Weather Operation
92
Operation in Cold Weather
92
Engine Coolant in Cold Weather
92
Battery in Cold Weather
92
After Daily Operation
92
Machine Storage in Cold Weather
92
After the Cold Season
92
Long-Term Storage
93
Prepare for Long-Term Storage
93
During Storage
93
Removing from Storage
93
Starting the Engine after Long-Term Storage
93
Transportation Information
94
Transportation Method
94
Loading and Unloading
94
Loading the Machine
95
Securing the Machine
96
Unloading the Machine
96
Lifting the Machine
97
Maintenance
99
Maintenance Information
102
Checks before Maintenance or Repairs
102
Checks after Maintenance or Repairs
102
Hour Meter Reading
102
Genuine SANY Parts
102
SANY-Approved Lubricants
102
Windshield Washer Fluid
102
Oil and Filter Inspection
102
Collect Oil Samples
102
Fuel Strainer
102
Installation of Hydraulic Hoses
103
Securing Access Covers and Compartment Doors
103
Cleaning the Machine
103
Weld, Drill, Cut, or Grind on the Machine
103
Inspection and Maintenance for Severe Operating Conditions
103
Mud, Rain, or Snow Conditions
103
Near Ocean (Salt Air) Environments
103
Dusty Environments
103
Cold Environments
104
Other Weather Environments
104
Maintenance Log
104
Daily Inspection and Maintenance
104
Recommended Lubricants, Fuel, and Engine Coolant
105
Hydraulic Oil Description
105
Lubrication and Grease
105
Windshield Washer Fluid
105
Fuel
105
Engine Coolant
105
Engine Oil Viscosity/Temperature Data
106
Fluid Capacities
106
Maintenance Schedule
107
Daily Maintenance and Inspection
107
When Required
107
After the First 50 Hours
107
Weekly or Every 50 Hours
107
Every 100 Hours
107
Every 250 Hours
107
Every 3 Months or 500 Hours
108
Every 6 Months or 1000 Hours
108
Every 1500 Hours
108
Annually or Every 2000 Hours
108
Annually or Every 4000 Hours
108
Hydraulic Breaker Maintenance Interval
108
After Maintenance Is Completed
108
Lubrication and Maintenance Charts
109
Doors, Filler Cap, and Hood
111
Cab Door
111
Fuel Tank Filler Cap
111
Opening the Filler Cap
111
Closing the Filler Cap
112
Engine Hood
112
Unlocking/Opening the Engine Hood
112
Closing/Locking the Engine Hood
112
Left Rear Access Door
113
Right Rear Access Door
113
Right Front Access Panel
114
Fuses
114
Access the Fuse Panel
114
Fuse Replacement
114
Fuse Circuits
115
Relay Circuits
115
Maintenance Procedures
116
Engine
116
Engine Inspection
116
Prestart Inspection
116
Change the Engine Oil and Filter
117
Collect Engine Oil Sample
118
Check and Adjust the Fan Belt Tension
118
Replace the Fan Belt
119
Check and Replace the Air Filters
119
Check
119
Replace
119
Check the Alternator
120
Check the Starter
120
Check the Exhaust System
120
Inspect Engine Crankcase Breather System
120
Engine Cooling System
121
Change the Engine Coolant
121
Inspect and Clean the Cooling Package
122
Inspect the Engine Coolant Pump
122
Heating and Air Conditioning System
123
Check and Adjust the Air Conditioner Compressor Belt Tension
123
Check the Air Conditioner Compressor Belt Tension
123
Adjust the Air Conditioner Compressor Belt Tension
123
Replace the Ventilation Filter
124
Check Heating and Air Conditioning System Operation
124
Fuel System
124
Bleed the Fuel System
124
Check the Fuel Tank Strainer
124
Drain Water/Sediment from the Fuel Tank
124
Replace the Secondary Fuel Filter
125
Replace the Primary Fuel Filter/Water Separator Filter Element
126
Batteries
127
Check the Batteries
127
Remove the Batteries
128
Hydraulic System
129
Check the Accumulator Function
129
Relieve Hydraulic System Pressure
129
Check the Hydraulic Oil Level
130
Add Hydraulic Oil
130
Replace the Hydraulic Tank Breather Filter Element
130
Replace the Hydraulic Oil Pilot Filter
131
Replace the Hydraulic Oil Return Filter
132
Clean and Replace the Hydraulic Oil Suction Strainer
133
Collect Hydraulic Oil Sample
134
Change the Hydraulic Oil
134
Check the Hydraulic Hoses, Lines, and Connectors
135
Track Assembly
135
Check the Track Tension
135
Adjust the Track Tension
135
Check and Add Final Drive Oil
136
Increase the Track Tension
136
Decrease the Track Tension
136
Collect Final Drive Oil Sample
137
Change the Final Drive Oil
137
Check the Final Drive Motor Mounting Fasteners
138
Lubrication
139
Lubrication Points
139
Arm Cylinder Rod End Pin
139
Boom Grease Manifold
140
Boom to Arm Connecting Pin
140
Swing Gear
140
Swing Pinion Gear
140
Swing Bearing
141
Dozer Blade Linkage Pins
141
Dozer Blade Cylinder End Pins
141
Boom Cylinder Base End Pin
141
Boom Cylinder Rod End Pin
142
Bucket Linkage Pins
142
Bucket Cylinder Rod End Pin
142
Bucket Cylinder Base End Pin
142
Cab
143
Inspect the Cab Door Lock and Front Window Lock Catch
143
Inspect and Lubricate the Cab Door Hinges and Front Window Slide Rail
143
Inspect and Tighten the Windshield Wiper Arm Nut
144
Bucket
144
Replace the Bucket Teeth
144
Replace the Bucket
145
Specifications
147
Machine Dimensions
148
Working Range
149
Technical Specifications
150
Load Point Radius and Height
151
Lift Chart: Blade down
152
Lift Chart: Blade up
153
Optional Equipment
155
Optional Equipment Selection
156
Read Equipment Instructions
156
Installation and Removal Precautions
156
Equipment Operation Precautions
156
Install Optional Equipment
157
Remove Optional Equipment
158

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User Manuals: SANY SY95C Compact Excavator

SANY SY95C Operation And Maintenance Manual (166 pages)

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