SANY SY225C LC Manuals

Manuals and User Guides for SANY SY225C LC. We have 1 SANY SY225C LC manual available for free PDF download: Operation And Maintenance Manual

SANY SY225C LC Operation And Maintenance Manual

SANY SY225C LC Operation And Maintenance Manual (272 pages)

Brand: SANY | Category: Excavators | Size: 27 MB

Table of Contents

Table of Contents

5
- Introduction
  15
- About this Manual
  16
- Documentation Package
  17
- Operation and Maintenance Manual
  17
- Parts Manual
  17
- Maintenance Log
  17
Organization of this Manual

18
- Introduction
  18
- Machine Controls
  18
- Machine Operation
  18
- Maintenance
  18
- Optional Equipment
  18
- Safety
  18
- Specifications
  18
- Table of Contents
  18
- Machine Applications
  19
- Machine Directions
  19
- Product Identification Plate
  20
- Serial Number Location
  20
- Record of Serial Number and Dealer Information
  21
- SANY Contact Information
  21
- Correction Request Form
  22
- Glossary of Acronyms
  23
Safety

25
- General Safety
  27
- Hazard Alerts in this Manual
  27
- Machine Decals
  27
- Operator Safety Information
  28
- Authorized Use of this Machine
  29
- Machine Safety
  29
- Mount and Dismount the Machine
  29
- Unauthorized Machine Modifications
  29
- Unauthorized Use of this Machine
  29
- Electrical Fires
  30
- Escape Tool
  30
- Fire Extinguisher
  30
- Fire Safety
  30
- Crushing Hazard
  31
- Diesel Engine Exhaust
  31
- In Case of Fire
  31
- Lockout/Tagout Procedure
  32
- Maintenance Safety
  32
- Adding Fluids to the Machine
  33
- Cleaning the Machine
  33
- Fluid Systems
  33
- High-Pressure Fluid Lines
  33
- Refueling
  33
- Accumulator
  34
- Battery Safety
  34
- Disconnect the Battery
  34
- Electrical System
  34
- Hearing Protection
  35
- Job Safety
  35
- Personal Protective Equipment (PPE)
  35
- Inclined Areas
  36
- Snow or Frozen Surfaces
  36
- Travel and Operation Precautions
  36
- Avoid Backover Accidents
  37
- Dust and Chemical Hazards
  37
- Environmental Precautions
  37
- Precautions in High-Voltage Areas
  38
Machine Controls

39
- Exterior Components
  41
- Cab Interior
  42
- Machine Controls
  43
- Seat and Seat Belt
  43
- Hydraulic Lockout Control Lever
  44
- Emergency Stop Switch
  45
- Left Control Console
  46
- Left Joystick Buttons
  46
- Climate Control Panel
  47
- Radio Control Panel
  49
- Right Control Console
  51
- Key Switch
  52
- Right Joystick Buttons
  52
- 12V Power Supply Socket
  53
- Throttle Control Dial
  53
- Stationary Regeneration Switch
  54
- Regeneration Disable Switch
  55
- Travel Alarm Silence Switch
  56
- Work Light Switch
  56
- Travel Alarm Switch
  57
- Windshield Washer Switch
  57
- Windshield Wiper Switch
  57
- Joystick Controls
  58
- Pattern Change (SAE/BHL) Valve
  58
- SAE/BHL Joystick Operating Modes
  58
- SAE Mode
  59
- BHL Mode
  60
- Travel Control Levers/Pedals
  61
- Auto Idle Function
  62
- Batteries
  62
- 24V Power Supply Socket
  63
- Battery Disconnect Switch
  63
- Fuses
  64
- Monitor
  65
- Date and Time
  66
- Diesel Exhaust Fluid (DEF) Level
  66
- Engine Speed
  66
- Fuel Level
  66
- Home Screen
  66
- Home Screen Display Icons
  66
- Machine Service Hours
  66
- System Service Icons
  66
- Throttle Control Dial Setting
  66
- Work Mode
  66
- Engine Coolant Temperature
  67
- Home Screen Function Icons and Function Buttons
  67
- Installed Equipment
  67
- Periodic Maintenance Prompt
  67
- Main Menu Screen
  68
- Password Screen
  69
- Work Parameters Screens
  69
- Maintenance Info Screen
  70
- Error Codes Screen
  71
- System Setting Menu Screen
  72
- Date/Time Setting Screen
  73
- Screen Backlight
  74
- Data Unit Setting Screen
  75
- Time Format Setting Screen
  76
- Language Setting Screen
  77
- Machine Configuration Screen
  78
- Tool Select Screen
  78
- Breaker
  79
- Bucket
  79
- Shear
  80
Machine Operation

83
- General Job Safety
  86
- Operator Responsibilities
  86
- Work Area
  86
- Daily Maintenance Record Check
  87
- Operation and Maintenance Manual Check
  87
- Seat Belt Usage
  87
- Cleaning the Cab Interior
  88
- Cleaning the Machine
  88
- Cleaning the Machine Exterior
  88
- Prestart Checks and Adjustments
  88
- Check Fluid Levels
  89
- Diesel Exhaust Fluid (DEF) Level
  89
- Engine Coolant Level
  89
- Engine Oil Level
  89
- Fuel Level
  89
- Hydraulic Oil Level
  89
- Mirror Adjustment
  89
- Primary Fuel Filter/Water Separator
  89
- Windshield Washer Fluid
  89
- Electrical Component Checks
  90
- Lights and Warning Devices
  90
- Check the Fuses
  91
- Starting the Engine
  91
- Cold Weather Starting
  94
- Idling the Engine
  98
- Warm-Up Operation
  98
- Jump-Start the Engine
  99
- New Machine Break-In
  101
- Engine Shutdown Procedure
  102
- Inspection after Engine Shutdown
  102
- Machine Moving Precautions
  103
- Travel Operations
  103
- Track Direction
  104
- Travel with Undercarriage Reversed
  104
- Backward Travel
  105
- Forward Travel
  105
- Right Turn
  105
- Stopping the Machine
  105
- Left Turn
  106
- Spot Turning
  106
- To the Left
  106
- To the Right
  106
- Incline
  107
- Arm - SAE Mode
  108
- Pattern Change (SAE/BHL) Valve Operation
  108
- Swing - SAE/BHL Mode
  108
- Work Equipment Controls
  108
- Arm - BHL Mode
  109
- Boom - BHL Mode
  109
- Boom - SAE Mode
  109
- Bucket - SAE/BHL Mode
  109
- Never Operate with Bucket Force
  110
- Restricted Operation
  110
- Never Use Swing Force
  111
- Never Use Traveling Force
  111
- Do Not Operate a Cylinder to the Stroke End
  112
- Never Operate Using Machine Weight
  112
- Avoid Dozer Blade Impact
  113
- Avoid Shifting Travel Direction Suddenly
  113
- Excavating Hard Ground
  113
- Support Dozer Blade
  113
- General Travel Instructions
  114
- Operations in Water
  115
- Precautions When Driving on an Incline
  116
- Engine Stalls on an Incline
  118
- Operating on Soft Ground
  118
- One Track Stuck
  119
- Removing a Stuck Machine
  119
- Two Tracks Stuck
  119
- Towing Hole for a Light Load
  120
- Towing the Machine
  120
- Backhoe Operation
  121
- Recommended Operations
  121
- Digging a Trench
  122
- Leveling Operation
  122
- Vehicle Loading
  122
- Operating Precautions
  123
- After the Cold Season
  124
- Battery in Cold Weather
  124
- Cold Weather Operation
  124
- Engine Coolant in Cold Weather
  124
- Track Cleaning in Cold Weather
  124
- Machine Storage in Cold Weather
  125
- After Daily Operation
  126
- Overnight Storage
  127
- Park and Store the Machine
  127
- Long-Term Storage
  129
- Short-Term Storage
  129
- During Storage
  130
- Return to Service
  130
- Loading and Unloading
  132
- Transportation Information
  132
- Transportation Method
  132
- Loading the Machine
  133
- Unloading the Machine
  136
- Lifting the Machine
  137
Maintenance

141
- Checks after Maintenance or Repairs
  145
- Checks before Maintenance or Repairs
  145
- Genuine SANY Replacement Parts
  145
- Hour Meter Reading
  145
- Maintenance Information
  145
- Collect Oil Sample
  146
- Fuel Tank Strainer
  146
- Installation of Hydraulic Hoses
  146
- Oil and Filter Inspection
  146
- Preventing Contamination
  146
- SANY-Approved Lubricants
  146
- Cleaning the Machine
  147
- Inspection and Maintenance in Adverse Environments
  147
- Mud, Rain, or Snow Conditions
  147
- Securing Access Covers and Compartment Doors
  147
- Weld, Drill, Cut, or Grind on the Machine
  147
- Check the Maintenance Log
  148
- Cold Environments
  148
- Dusty Environments
  148
- Near Ocean (Salt Air) Environments
  148
- Other Weather Environments
  148
- Daily Inspection and Maintenance
  149
- Diesel Exhaust Fluid (DEF)
  150
- Hydraulic Oil Description
  150
- Lubrication and Grease
  150
- Recommended Lubricants, Fuel, and Engine Coolant
  150
- Windshield Washer Fluid
  150
- Engine Coolant
  151
- Fuel
  151
- Capacities
  153
- Hydraulic Oil/Temperature Data
  153
- Other Approved Products
  154
- Daily or 10 Hours
  155
- Maintenance Schedule
  155
- Secure the Machine for Maintenance
  155
- When Required
  155
- After the First 50 Hours
  156
- Weekly or 50 Hours
  156
- Monthly or 250 Hours
  157
- Months or 500 Hours
  157
- Months or 1000 Hours
  158
- After Maintenance Is Completed
  159
- Annually or 2000 Hours
  159
- Hydraulic Breaker Maintenance Interval
  159
- Lubrication Chart
  160
- Maintenance Procedures
  161
- Relieve Hydraulic System Pressure
  161
- Check Accumulator Function
  162
- Check the Aftertreatment Exhaust Piping
  163
- Check the Air Conditioning Operation
  163
- Check and Adjust the Air Conditioner Compressor Belt
  164
- Check the Air Conditioner Compressor Belt
  164
- Check the Air Conditioner Fresh-Air and Recirculation Filters
  167
- Check the Air Intake and Charge Air Pipes
  168
- Check the Backup Camera
  169
- Check the Batteries
  169
- Replace the Batteries
  171
- Install the Bucket
  173
- Remove the Bucket
  173
- Replace the Bucket
  173
- Check Doors and Locks
  174
- Check the Crankcase Breather Tube
  174
- Check the Decals
  174
- Replace the Crankcase Ventilation Filter
  174
- Replace the Diesel Exhaust Fluid (DEF) Pump Filter
  175
- Check the Diesel Exhaust Fluid (DEF) Level
  176
- Check the Electrical System
  180
- Replace the Engine Air Filter
  180
- Check the Engine Air Filter System
  182
- Check the Engine Belts
  184
- Change the Engine Coolant
  185
- Check the Engine Coolant Level
  187
- Change the Engine Oil and Filter
  189
- Check the Final Drive
  192
- Check the Final Drive Oil Level
  193
- Change the Final Drive Oil
  194
- Check the Escape Tool
  195
- Check the Fire Extinguisher
  195
- Check the Front Window Locks
  195
- Check the Fuel Level
  196
- Check the Fuel Lines
  196
- Drain the Fuel Tank
  196
- Check the Fuel Tank Strainer
  197
- Fill the Fuel Tank
  197
- Check the Grab Handles and Steps
  198
- Check the Hydraulic Hoses and Lines
  198
- Add Hydraulic Oil
  199
- Change the Hydraulic Oil
  201
- Replace the Hydraulic Pilot Filter Element
  206
- Check the Hydraulic Pump
  208
- Replace the Hydraulic System Breather Filter
  208
- Replace the Hydraulic Tank Return Filter
  211
- Adjust the Mirrors
  213
- Check the Idler
  213
- Collect Oil Samples
  213
- Collect a Hydraulic Oil Sample
  214
- Collect an Engine Oil Sample
  214
- Collect a Final Drive Oil Sample
  216
- Collect a Swing Drive Oil Sample
  216
- Check the Pattern Change (SAE/BHL) Valve
  219
- Replace the Primary and Secondary Fuel Filter
  220
- Drain the Primary Fuel Filter
  221
- Check the Hydraulic Pump Mounting Fasteners
  222
- Check the Radiator, Oil Cooler, and Air Conditioner Condenser
  223
- Check the Seat Belt
  224
- Check the Sheet Metal
  224
- Check the Stationary Regeneration
  225
- Perform a Structural Inspection
  226
- Check the Swing Bearing Fasteners
  227
- Lubricate the Swing Drive Bearing
  227
- Check the Swing Drive
  228
- Check the Swing Drive Fasteners
  229
- Change the Swing Drive Oil
  230
- Check the Swing Grease Bath Level
  233
- Check the Carrier Roller Fasteners
  234
- Check the Track Assemblies
  235
- Check the Track Fasteners
  235
- Check and Adjust Track Tension
  236
- Check Track Tension
  236
- Increase the Track Tension
  237
- Decrease the Track Tension
  238
- Bucket
  239
- Clean and Check the Upper Structure and Undercarriage
  239
- Replace the Bucket Teeth
  239
- Machine Dimensions - SY215C LC
  249
- Operating Ranges - SY215C LC
  250
- Lift Chart Standard Arm - SY215C LC
  252
- Technical Specifications - SY215C LC
  253
- Machine Dimensions - SY225C LC
  255
- Operating Ranges - SY225C LC
  256
- Lift Chart Standard Arm - SY225C LC
  258
- Technical Specifications- SY225C LC
  259
Optional Equipment

261
- Optional Equipment Operation Precautions
  262
- Optional Equipment Safety
  262
- Optional Equipment Selection
  262
- Read Equipment Instructions
  262
- Removal and Installation Precautions
  262
- Equipment Control Elements
  263
- Optional Equipment Control
  263
- Stop Valves
  263
- Return Flow Selector Valve
  264
- Attach Optional Equipment
  265
- Optional Equipment Operation
  265
- Optional Equipment Control
  267
- Proportional Flow Control
  268
- Rotational Flow Control
  268

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